Whirlpool 5622 Quick start guide

This document is only intended for qualified technicians who are aware of the respective safety regulations.

Revised on 25/03/2003 Subject to modification

Document No. WOI/GNF/2003/003

No Frost Refrigerator

PARTS &

SERVICEManual

Models

5622 285L 2G UL 110V QCS - WHITE

5624 285L 2G UL 110V QCS - S.GREY

6670 220L 2G 110V/60 HZ,NARSO-GREY UL Kitting

This document is only intended for qualified technicians who are aware of the respective safety regulations.

Revised on 25/03/2003 Subject to modification

Document No. WOI/GNF/2003/003

Whirlpool of India Limited

Contents

1.0 Safety precautions & warnings 2-3

2.0 Technical Specifications 4-6

3.0 Circuit diagram 7

4.0 Sealed system schematic layout 8

7.0 Refrigerator does not operate 9

7.0 Trouble shooting -cooling system 10

7.1 Trouble shooting defrosting 11

8.10 Cabinet assembly parts diagram 12

8.11 Cabinet assembly parts list 13

8.20 Shelves part diagram 14

8.21 Shelves parts list 15

8.30 Freezer compartment parts diagram 16

8.31 Freezer compartment parts list 17

8.40 Control box parts diagram 18

8.41 Control box parts list 19

8.50 Compressor assembly parts diagram 20

8.51 Compressor assembly parts list 21

8.6 Packing and other parts 22

This document is only intended for qualified technicians who are aware of the respective safety regulations.

Revised on 25/03/2003 Subject to modification

Document No. WOI/GNF/2003/003

Safety precautions and warnings:

Read all instructions before using this appliance in order to

avoid risk of accident or possible damage.

Indicates prohibition

This symbol is intended

to alert the user to the

possible death or injury.

This symbol is intended

to alert the user to the

possible injury or damage.

Warning / Caution Description of symbols

Warning

Caution

Do not disassemble

Adhere the instruction strictly

Unplug from the electrical outlet

Earth the appliance to avoid the risk

of an electric shock.

This may cause abnormal

heating or fire hazard.

Do not install the

refrigerator in a humid

(with condensation)

location or an

unstable surface.

If earthling is not done, it will

cause break down and electric

shock. It may cause electric shock

It may cause fire or abnormal

operation which leads to injury. This may cause fire.

Do not plug multiple

electric appliances

into the same outlet.

Check the operating

environment Be sure to earth. Pull the power plug out for

exchanging the interior

lam of the refrigerator.

Prohibition

Do not disassemble

repair or alter. Do not bend the power cord

with excessive force or do

not have the power cord

pressure by heavy article.

Do not

disassemble

Do not contact

Earth Unplug

e 2

This document is only intended for qualified technicians who are aware of the respective safety regulations.

Revised on 25/03/2003 Subject to modification

Document No. WOI/GNF/2003/003

Caution

Bottles may explode

causing personal injury.

Opening or closing the

door may trigger the loose

itemsto slip & cause injury.

Use of it as it is maycause

fire.

Opening the door may

trigger loose items to slip

&cause injury.

Check the model, rated

voltage, rated current,

operating temperature etc.

of the component.

The service unit should be

resembled & return to its

original assembly state.

Medical supplies, which

need to be under strict

temperature control, should

not be stored in the

refrigerator.

This can protect against the

risk of fire hazard caused by

tracking and short circuit.

When the trace of moisture

penetration is detected,

insulation tapping.

Do not store bottled food

or drinks in the freezing

compartment.

Do not put on top of the

refrigerator.

Please wipe out foreign

materials of the metal

option of power plug

cleanly.

Do not store food in

unstable manner.

When replacing electric

components, be sure to

use rated components.

fter servicing the refrigerator

be sure to check the

components are reassembled

in a correct manner.

Do not store anything

other than food in the

refrigerator.

When servicing the

refrigerator completely

remove dust or foreign

substances from the housing,

electric connections etc.

Check electrical ports for

the trace of moisture

penetration.

Prohibition

Prohibition Prohibition

Unplug

Rated

Components

Page 3

This document is only intended for qualified technicians who are aware of the respective safety regulations.

Revised on 25/03/2003 Subject to modification

Document No. WOI/GNF/2003/003

Technical Specifications for 220L DLX Model

Dimensions Cooling agent

Height 1408mm Type -R134a

Width 550mm Quantity – 96Grams

Depth 625mm

Capacity 220L

Refrigerator compartment-150L

Freezer compartment-70L

Thermostat Cooling

Total – 220L Switching values

Cut in Temperature

COLD:-3.9 to -7.3 Deg.Cen,

MID: -2.4 to -0.9 Deg.Cen,

WARM: 0.5 to 3.9 Deg.Cen

Electrical Connection

Switch off Temperature Voltage

Frequency- For every 8 hours. . Max. Voltage- 130V

Power consumption Min. Voltage- 100V

In 24 hours -1.36kwh

*With Control knobs in Mid Position

Compressor

A2111580000

COMPRESSOR

ASSY

Compressor (for service)

Type OIL FILLED

This document is only intended for qualified technicians who are aware of the respective safety regulations.

Revised on 25/03/2003 Subject to modification

Document No. WOI/GNF/2003/003

Technical Specifications for 285L Elite Model

Dimensions Cooling agent

Height: 1725mm

Width: 550mm

Depth: 625mm Type R134a

Quantity 96Grams

Capacity-285L Thermostat Cooling

Refrigerator Compartment: 215L Cut in temperature

Freezer Compartment: 70L COLD:-1.7 to 1.7 Deg.Cen

Total : 285L MID : 2.0 to3.6 Deg.Cen

WARM:2.8 to 6.2 Deg.Cen

Electrical Connection Voltage

Switch off Frequency: For every 8 hours. Maximum: 130V

Minimum: 100V

Power consumption

In 24 hours - 1.4392 Kwh.

*With control knobs in “Mid Position”

Compressor

A2111580000 COMPRESSOR ASSY

Compressor (for service)

Type OIL FILLED

This document is only intended for qualified technicians who are aware of the respective safety regulations.

Revised on 25/03/2003 Subject to modification

Document No. WOI/GNF/2003/003

Page 4

110

130 V

This document is only intended for qualified technicians who are aware of the respective safety regulations.

Revised on 25/03/2003 Subject to modification

Document No. WOI/GNF/2003/003

Page 8

6.0 Sealed System Schematic Layout :

Evaporator

Condenser

(Foamedin three sides.)

Heat Loop

(Foamed)

Drier Compressor

Precooler

This document is only intended for qualified technicians who are aware of the respective safety regulations.

Revised on 25/03/2003 Subject to modification

Document No. WOI/GNF/2003/003

7.0 Trouble shooting method

The refrigerator does not operate

Page 5

Page 6

Is the interior

light on when the door switch

is pushed?

Make sure that the

refrigerator is plugged

in at the wall outlet.

Does the

compressor operate?

Make sure that the

thermostat is

electrically connected

Replace the defective

part

Check the

defrost timer

Check the

PTC relay

Check the

over load

protector

Check the

Condensor

The compressor

is defective

Check for

abnormalities

Check the

electrical connection

The compressor is

defective. The freezing

cycle has a problem.

The compressor

is operated for more

than

30 Min. andthere is no

cooling

If the fan operates

when you push the

door switch,it is

normal(Replace if it is

defective)

Replace the defective

part

This document is only intended for qualified technicians who are aware of the respective safety regulations.

Revised on 25/03/2003 Subject to modification

Document No. WOI/GNF/2003/003

7.0. Trouble check for the cooling cycle :

The temperature of the compressor

is high.

The condenser is cold.

The EVAP is not cold.

The EVAP does not cool down.

No difference in temperatures

between suction pipe and

discharge pipe.

The temperature of the compressor

is maintained at room temperature.

The refrigeration in the EVAP is

not efficient.

Frost on the suction pipe.

The condenser is overheated.

The refrigerator is not easily get

cooled.

The condenser is cold.

The compressor surface

temperature is high.

Moisture inthe refrigerant

cause the malfunction.

Foreign substances

hamper the cooling cycle.

The compressor

is defective.

To much refrigerant.

Refrigerant licks

(Slight r

)

efrigerant

leakage causes partial

cooling with

frost on the EVAP

Replace

the compressor.

Replace the refrigerant.

After welding the

lickedparts,

replace the refrigerant.

Locate the disturbed

section and

make repairs.

Replace the refrigerant.

SuggestionsCause

Symptom

The EVAPcools down and warms

again.

The condenser warms in

proportion as the EVAP cools

Theprocess continues to repeat.

Page 9

Page 7

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