Westerbeke 25.0BTDAR 60HERTZ User manual

OPERATIONS & MAINTENANCE

MANUAL

WESTERBEKE

DIESEL GENERATORS

MOBILE

& INDUSTRIAL

MODEL

15.0 BTDAR, 20.0 BEDR,

25.0 BEDR & 32.0 BEDR

HERTZ

MODEL

12.0 BTDAR, 16.0 BEDR,

20.0 BEDR, 25.0 BEDR

HERTZ

SINGLE &

THREE

PHASE GENERATORS

Publication # 039835

Edition Two

May 1993

~r-.v-

'WESTERBEKE

WESTERBEKECORPORATION

MYLES

STANDISH

INDUSTRIAL

PARK

150

JOHN HANCOCK

ROAD,

TAUNTON,

02780-7319

INTRODUCTION

Thank you for purchasing a Westerbeke diesel generator. With proper care on a routine

basis, your Westerbeke generator

designed to provide you with reliable and economical

power for many years.

This manual will help familiarize you with your engine.

covers initial service, operation,

maintenance and troubleshooting

depth.

also contains important safety information, key specifications, and a wiring diagram.

No manual can provide for every possible question

contingency.

you should need

further assistance, please contact the Westerbeke Master Distributor located nearest you

for technical advice.

Again, thank you for choosing a Westerbeke!

Sincerely,

WESTERBEKE CORPORATION

Westerbeke Generators

ENGINE

SERIAL

NUMBER

LOCATION

The engine serial number and model designation are found

an LD.

tag

affixed

the

generator's housing.

illustration

this I.D.

tag

is shown below.

Take

the time to

fill

in the model description, engine serial number and generator serial number in the

appropriate blocks in the illustration below. These will provide quick reference when

ordering spares, repair parts

when seeking technical information.

'~79ELI.

:1.6

:I.

()

~.:jO

220

";"1')

••.

::.:;

::?

()

:I.

~::.i

()

CClN'r

:I.

6()

l.;.()

The engine serial number can also be found stamped into the engine block on a smooth

rectangular surface above the injection pump.

The

generator serial number is stamped into

the generator housing

the flat surface above the rear

generator

bearing.

Westerbeke Generators 2

BE SAFETY CONSCIOUS

A careless moment can cause an accident or fire. Here are basic DO's and DON'TS:

DO'S

• DO visual inspections before

starting your generator.

•

check your engine once a

day. Keep eyes open and be

alert to people and obstacles.

DON'TS

•

DON'T touch any moving part on

your engine during operation.

DON'T touch hot engine parts such

as exhaust manifolds.

Westerbeke Generators

•

keep fuel away from your engine •

all

times. Check for leaks regularly

and correct them.

DO check the capacity

sling

hoist when lifting the unit. Use

hangers and a wad

cloth

between sling and unit.

•

Westerbeke Generators 4

DON'T remove radiator filler cap

immediately after shutting down

engme.

DON'T smoke near the battery

Never use an open flame as a

light anywhere on

around the

battery. Battery gas is highly

flammable. Sulfuric acid is

destructive.

it comes

contact with your skin, wash

off

at once with water.

• DON'T work on an engine while it is

running.

it is necessary

check

the engine while running, use caution

and beware

moving parts and the

presence

AC voltage.

• DON'T touch AC electrical

connections while the unit

running.

Lethal voltage

present at these

connections.

Westerbeke Generators

NOTES, CAUTIONS AND WARNINGS

NOTES, CAUTIONS, AND WARNINGS are used

this manual to emphasize important

and critical instructions. They are used for the following conditions:

operating procedure, condition, etc. essential

notate.

CAUTION

Operating procedures, practices, etc. which

not strictly observed, will

result

damage

destruction

your engine.

WARNING

Operating procedures, practices, etc. which

not correctly followed, will

result

personal injury

loss

life.

DEFINITION

LOCAL TERMS

The words "leftside", "rightside", "front", and "rear" are used

the senses

illustrated below:

Front

(

Radiator

End)

Westerbeke Generators

Right

0000

Left

Rear

(Generator

End)

TABLE OF CONTENTS

GETTING

KNOW

YOUR

GENERA

TOR

SPECIFICATIONS

(General

and

System)

15.0

BTDAR

20.0

BEDR

25.0

BEDR

32.0

BEDR

CONTROLS

AND INSTRUMENTS

NEW

GENERA

TOR

INITIAL

INSPECTION

DAILY

WALK

AROUND

CHECKS

DIESEL

FUEL,

ENGINE

OIL,

COOLING

WATER

OPERA

TING

YOUR

GENERA

TOR

STARTING

WARMING

STOPPING

ROUTINE-SERVICE

SERVICE

ITEMS

GENERAL

RULES

SAFETY

RULES

SERVICE

SCHEDULE

ENGINE

OIL

FILTER

CYLINDER

HEAD

BOLTS

AND

VALVE ADJUSTMENTS

15.0 BTDAR & 20.0

BEDR

25.0 & 32.0

BEDR

INJECTOR

SERVICING

AIR

FILTRATION

SYSTEM

FAN

BELT

PAGE

51,52

52,53

7 Westerbeke Generators

ENGINE SERVICE ITEMS CONTINUED...

ENGINE COOLANT 55

GENERA

TOR

ADJUSTMENTS 56

GENERA

TOR

MAINTENANCE

ENGINE DC WIRING 58,59,60,61

GENERA

TOR

DESCRIPTION -GENERAL 63

15.0 BTDAR SINGLE PHASE INTERNAL WIRING SCHEMATIC 65

20.0, 25.0, 32.0 BEDR SINGLE PHASE INTERNAL

WIRING

SINGLE 66

BTDAR & BEDR INTERNAL WIRING SCHEMA

TIC

(THREE PHASE ONLY)

VOLTAGE REGULATOR ADJUSTMENTS 20,25,32 BEDR 68

15 BTDAR NO LOAD VOLTAGE ADJUSTMENT

(SINGLE PHASE ONLY) 69

AC VOLTAGE CONNECTIONS-ALL MODELS 70

BTDAR OPTIONAL VOLTAGE REGULATOR

(SINGLE PHASE ONLY)

ENGINE TROUBLESHOOTING

TORQUE SPECIFICATIONS 77,78

Westerbeke Generators 8

(t)

.....

(t)

..,

(t)

;><;"'

(t)

::l

(t)

..,

.....

..,

Preheat

Solenoid

Breaker

Emergency

Shut-off

Switch

Engine

Oil

Fill

Speed

Sensor

Alternator

Shield

Circuit

Breaker

Box

Fan/Belt

Guard

Connections

Outlet

Exhaust

Manifold

15.0 BTDAR GENERATOR

RIGHT

SIDE

This manual suits for next models

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