Westerbeke ATOMIC 4 User manual

ATOMIC 4

OPERATION

AND

MAINTENANCE

MANUAL

PART

NUMBER

200156

jJ~

'WESTERBEKE

WESTERBEKECORPORATION

MYLES

STANDISH

INDUSTRIAL

PARK

150

JOHN HANCOCK

ROAD,

TAUNTON,

02780-7319

ATOMIC 4

OPERATION

AND

MAINTENANCE

MANUAL

PART

NUMBER

200156

jJ~

'WESTERBEKE

WESTERBEKECORPORATION

MYLES

STANDISH

INDUSTRIAL

PARK

150

JOHN HANCOCK

ROAD,

TAUNTON,

02780-7319

INSTALLATION, OPERATION

and

MAINTENANCE INSTRUCTIONS

for

UNIVERSAL

MARINE

ENGINES

BLUE

JACKET

TWIN,

ATOMIC

FOUR,

UTILITY

FOUR,

SUPER-FOUR,

UNIMITE

FOUR,

ARROW

(SIX),

BLUEFIN

(SIX),

MARLIN

(SIX),

TARPON

(SIX),

KNIGHT

(SIX),

LITTLE

KING

V-8 and

BIG

KING

V-8

MODELS

MARINE

ENGINE

WARRANTY

PRODUCT

WARRANTY

SELLER

WARRANTS

ALL

PRODUCTS

AND

PARTS

ITS

O~~

MANUFACTURE

AGAINST

DEFECTS

MATERIAL

WORKMANSHIP

FOR

PERIOD

ONE

(1)

YEAR

FROM

DATE

SHIPMENT

WHEN

GIVEN

NORMAL

AND

PROPER

USAGE

DETERMINED

SELLER

UPON

EXAMINATION,

AND

WHEN

OWNED

THE

ORIGINAL

PURCHASER.

COMPONENTS

PURCHASED

SELLER

COMPLETE

UNITS

AND

USED

INTEGRAL

PART

SELLERS

EQUIPMENT

WILL

COVERED

THE

STANDARD

WARRANTY

THE

MANUFACTURE

THEREOF.

SELLER

WILL

REPAIR

REPLACE

F.O.B.

ORIGINAL

SHIPPING

POINT

(BUT

NOT

INSTALL)

ANY

PART

PARTS

ITS

MANUFACTURE

WHICH,

ITS

JUDGMENT,

SHALL

DISCLOSE

DEFECTS

EITHER

MATERIAL

WORKMANSHIP.

REQUESTED

SELLER,

PARTS

FOR

WHICH

WARRANTY

CLAIM

MADE

ARE

RETURNED

TRANSPORTATION

PREPAID

OUR

FACTORY.

THIS

WARRANTY

BECOMES

VOID

ARTICLE

CLAIMED

DEFECTIVE

HAS

BEEN

REPAIRED

ALTERED

ANY

WAY

WHEN

THE

ARTICLE

HAS

BEEN

SUBJECT

MISUSE,

NEGLIGENCE

ACCIDENT

WHEN

INSTRUCTIONS

FOR

INSTALLING

OPERATING

HAS

BEEN

DISREGARDED.

MAKE

OTHER

WARRANTY,

EXPRESS

IMPLIED,

AND

MAKE

WARRANTY

MERCHANTABILITY

FITNESS

FOR

ANY

PARTICULAR

PURPOSE,

AND

THERE

ARE

WARRANTIES

WHICH

EXTEND

BEYOND

THE

DESCRIPTION

THE

FACE

HEREOF.

EMPLOYEE

REPRESENTATIVE

AUTHORIZED

CHANGE

THIS

WARRANTY

ANY

WAY

GRANT

ANY

OTHER

WARRANTY.

THE

REMEDIES

HEREINABOVE

AFFORDED

THE

PURCHASER

ARE

EXCLUSIVE

ALL

OTHER

REMEDIES

PROVIDED

LAW.

SELLER

SHALL

NOT

LIABLE

FOR

INDIRECT

CONSEQUENTIAL

DAMAGES

WHERE

THE

LOSS

SUSTAINED

COMMERCIAL

NATURE.

PRODUCT

IMPROVEMENTS

THE

MANUFACTURER

RESERVES

THE

RIGHT

MAKE

PRODUCT

IMPROVEMENTS

ANY

TIME

WITHOUT

TAKING

RESPONSIBILITY

OBLIGATION

MAKE

SIMILAR

CHANGES

ADD

SIMILAR

IMPROVEMENTS

ANY

ENGINES

DELIVERED

PRIOR

THOSE

CHANGES.

WARRANTY

REGISTRATION

ENCLOSED

WITH

EACH

ENGINE

WARRANTY

REGISTRATION

CARD.

THIS

CARD

MUST

CONTAIN

THE

OWNER'S

NAME,

ADDRESS,

SERIAL

NUMBER

THE

ENGINE,

V-DRIVE

AND

REVERSE

GEARS

AND

RETURNED

MEDALIST

BEFORE

THE

WARRANTY

BECOMES

EFFECTIVE.

THIS

WARRANTY

REGISTRATION

MUST

TAKE

PLACE

WITHIN

HOURS

AFTER

RECEIPT

THE

ENGINE.

WARRANTY

EXCLUSIONS

THE

FOLLOWING

SERVICES

AND

EQUIPMENTS

WILL

NOT

REIMBURSED

UNDER

THE

WARRANTY:

REPAIRS

DUE

NEGLECT,

MISUSE,

IMPROPER

APPLICATION,

ACCIDENT,

RACING

AND

INSTALLATIONS

THAT

NOT

MEET

MINIMUM

STANDARDS

SET

FORTH

THE

INSTRUCTION

MANUAL.

TUNEUP

ADJUSTMENT

EXPENSES

NEEDED

FOR

CLEANING

FUEL

SYSTEM

COMPONENTS

DUE

CONTAMINATION.

DAMAGE

LOSS

PERSONAL

PROPERTY,

LOSS

REVENUE,

TOWING

CHARGES,

STORAGE

FEES,

FUEL

AND

TELEPHONE

CALLS.

DAMAGES

LOSSES

HANDLING

AND

SHIPPING.

EXPENSES

REPLACEMENT

LUBRICANTS,

ANTI-FREEZE

SPECIAL

ADDITIVES.

FAILURE

DUE

NOT

FOLLOWING

RECOMMENDED

MAINTENANCE

SCHEDULES.

ALL

TRANSPORTATION

CHP~GES

WILL

THE

OBLIGATION

THE

OWNER,

SUCH

FREIGHT,

TRAVEL

TIME,

AND

TOLLS.

WARRANTY

ITEMS

RETURNED

THE

FACTORY

COLLECT

WILL

BILLED

THE

SHIPPER.

WARRANTY

AUTHORIZATION

PRIOR

AUTHORIZATION

REQUIRED

FROM

THE

FACTORY

\~ERE

COMPLETE

REPLACE-

MENT

OVERHAULING

THE

FOLLOWING

NECESSARY:

COMPLETE

ENGINE

ASSEMBLY

CYLINDER

HEADS

ENGINE

BLOCK.

I~INE

REVERSE

GEAR

V-DRIVE.

Paragraph

TABLE

CONTENTS

SECTION

GENERAL

INFORMATION

Title

Introduction

Factory

Preparation

for

Shipment

Treatment

Engine

Arrival

Engine

Rotation

Engine

Identification

SECTION

INSTALLATION

Preparation

for

Installation

Installing

the

Propeller

Shaft

Installing

Engine

Stringers

and

Beds

Aligning

the

Engine

Exhaust

Piping

Cooling

Water

System

Th~rmostat

and

By-Pass

Valve

Fuel

System

Electrical

System

Finishing

the

Job

V-Drive

Installation

Special

Equipment

Engine

Scale

Drawings

SECTION

III

OPERATION

Preliminary

Checks

Starting

Electric

Starting

Models

Paragraph

TABLE

CONTENTS

(Cont.)

Title

Stopping

Engine

Break-In

Starting

Magneto Models

Starting

FUel

Oil-Kerosene

Models

Operation

Standard

Reversing

Gear

Operation

Hydraulic

Reversing

Gear

Cold

Weather

Operation

Preparing

Engine

for

Storage

SECTION

THEORY

OPERATION

General

Theory

Operation

Theory

Ignition

Systems

Lubrication

System

Fuel

System

Cooling

System

Reversing

Gears

Reduction

Gears

SECTION

PERIODIC

SERVICE

General

Pre-operational

Check

Fifty

Hour Cbeck

One

HUndred Hour Check

One

Hundred

Fifty

Hour Cbeck

Twice a

Season

Cbeck

Once a

Season

Check

Three

Thousand Hour Check

4·1

Paragraph

TABLE

CONTENTS

(Cont.)

SECTION

MAINTENANCE

Title

Distributor

Maintenance

Timing

Procedure

General

Maintenance

starter

Maintenance

Magneto

Maintenance

Carburetor

~mintenance

Valve

~appet

Adjustment

Reversing

Gear

Adjustment

Joes

Models

Reversing

Gear

Adjustment

Paragon

Manual

Reversing

Gear

Adjustment

Paragon

Hydraulic

Sta-Nu-Tral

Manual

Transmission

Oil

Pressure

Regulator

Adjustment

Spark

Plug

Maintenance

Fuel

Pump

Maintenance

V-Drive

Units

Repair

Parts

Kit

SECTION

VII

TROUBLE

SHOOTING

Trouble

Shooting

Procedures

Major

Repairs

Conclusion

Index

SECTION

VIII

REPAIR

SECTION

INDEX

iii

Page

Fig.

No.

23 -59

LIST

ILLUSTRATIONS

Description

Location

Underwater

Gear

Method

Locating

Shaft

Hole

Shaft

Log

Method

Drilling

Shaft

Hole

Photo

Drilling

Operation

Photo

Engine

Stringers

Engine

Bed

Construction

Photo

Exhaust

Piping

Method

Cooling

Water

Discharge

Suggested

Battery

Installation

Methods

Engine

Temperature

Control

Typical

Shaft

Location

Wedge

Sizes

Drill

Block

Details

Typical

Bed,

Stringer

and

Steering

Set-Up

Typical

V-Drive

Layout

Photo

Typical

V-Drive

Installation

Photo

3-Unit

Instrument

Panel

5-Uni,t

Instrument

Panel

Wiring

Diagram -

3-Unit

Panel

Wiring

Diagram -

5-Unit

fanel

Wiring

Diagram -

Std.

Volt

and

Volt

Amp.

Installation

Drawings

Page

-32

Fig.

No.

LIST

ILLUSTRATIONS

(Cont.)

Description

Distributor

Body

Sanding

Distributor

Brushes

Bendix

Drive

Magneto -American Bosch

Magneto -

Fairbanks-Morse

Carburetor

63M

and

263M

Series

Carburetor

61M

Series

Carburetor

Adjustments

Carburetor

Adjustments

Valve

Tappet

Adjustment

Reverse

Gear -

Adjustment

Joes

Model

Reverse

Gear -

Cam

Adjustment

Joes

Model

Sta-Nu-Tral

Reverse

Gear

Reverse

Gear -

Adjustment

Paragon

Oil

Pressure

Regulator

Adjustment

Oil

Pressure

Regulator

Adjustment

Fuel

Pump

Table of contents

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