Wen 33606 User manual

VARIABLE SPEED

JIG SAW

Model # 33606

Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease

of operation, and operator safety. When properly cared for, this product will supply you years of rugged,

trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If

you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.

IMPORTANT:

NEED HELP? CONTACT US!

Have product questions? Need technical support?

Please feel free to contact us at:

800-232-1195

[email protected]

WENPRODUCTS.COM

(M-F 8AM-5PM CST)

bit.ly/wenvideo

For replacement parts visit

WENPRODUCTS.COM

NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual.

3087464

TABLE OF CONTENTS

TECHNICAL DATA

Model Number:

Motor:

Variable Speed:

Wood Cutting Capacity:

Metal Cutting Capacity:

Bevel Angle:

Dust Port Outer Diameter:

Assembled Dimensions:

Product Weight:

33606

AC 120V, 60Hz, 6.6A

0 to 3300 SPM

4-1/4 in. (110 mm)

3/8 in. (10 mm)

45° Left & Right

1-1/2 in.

9-3/8 x 3-1/4 x 8-5/8 in.

5.4 lbs

Technical Data

Safety Introduction

General Safety Rules

Specific Rules for Your Jig Saw

Electrical Information

Know Your Jig Saw

Assembly & Adjustments

Operation

Maintenance

Warranty Statement

Exploded View and Parts List

Replacement blades (Model 33606BW and 33606BM) can be

ordered at wenproducts.com.

SAFETY INTRODUCTION

Thanks for purchasing the WEN Jig Saw. If you like a portable tool that can create both straight and curved cuts

on different materials, then this is the right product for you. This manual provides information regarding potential

safety concerns, as well as helpful assembly and operating instructions. Safe operation of this tool requires that you

read and understand this operator’s manual and all labels affixed to the tool. Safety is a combination of common

sense, staying alert, and knowing how your tool works.

SAFETY ALERT SYMBOL: Indicates danger, warning, or caution. The safety symbols and the

explanations with them deserve your careful attention and understanding. Always follow the safety

precautions to reduce the risk of fire, electric shock and personal injury. However, please note that

these instructions and warnings are not substitutes for proper accident prevention measures.

WARNING: Do not attempt to operate this tool until you have thoroughly read and understood all instructions

and safety rules contained in this manual. Failure to comply can result in accidents involving fire, electric shock,

or serious personal injury. Please keep this manual available to all users during the entire life of the tool. Review it

frequently to maximize safety for both yourself and others.

NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur.

WEN reserves the right to change this product and specifications at any time without prior notice.

WARNING: Dust generated from certain materials can be hazardous to your health. Always operate

the tool in a well-ventilated area and wear a dust mask. Use dust collection systems when processing

wood and plastics. Dust extractors or dust bags must not be connected when processing metals.

PERSONAL SAFETY

1. Stay alert. Watch what you are doing and use common sense when operating a power tool. Do not use a power

tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while op-

erating power tools may result in serious personal injury.

2. Do not wear loose clothing, gloves, neckties, or jewelry (rings, watches, etc.) when operating the tool. Inappropri-

ate clothing and items can get caught in moving parts and draw you in. Always wear non-slip footwear and tie back

long hair.

3. Use personal protective equipment. Always wear safety goggles at all times that comply with ANSI Z87.1. Use ear

protection such as plugs or muffs during extended periods of operation. Wear work gloves to protect your hands.

Wear a face mask or dust mask to fight the dust.

4. Keep proper footing and balance at all times and do not overreach when operating the power tool.

Safety is a combination of common sense, staying alert and knowing how your item works.

SAVE THESE SAFETY INSTRUCTIONS.

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instruc-

tions may result in electric shock, fire and serious injury. To avoid mistakes and serious injury, do not

plug in your tool until the following steps have been read and understood.

WORK AREA SAFETY

1. Keep work area clean and well lit. Cluttered or dark areas invite accidents. Do not work on floor surfaces that are

slippery with sawdust or wax. Keep the ground clear of tripping hazards.

2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.

Power tools create sparks which may ignite the dust or fumes.

3. Keep bystanders at a safe distance from the work area. Never allow children or pets near the tool.

ELECTRICAL SAFETY

1. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric

shock. Do not touch the power plug with wet hands.

2. Power tool plugs must match the outlet. Never modify the plug in any way. Modified plugs with non-matching

outlets will increase the risk of electric shock.

3. Check all power supplies periodically. Do not use defective cords. Damaged or entangled cords increase the risk

of electric shock.

4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away

from heat, oil, sharp edges or moving parts.

GENERAL SAFETY RULES

POWER TOOL USE AND CARE

1. Avoid accidental start-ups. Make sure the power switch is in the OFF position before connecting the plug to a

power source or carrying the tool.

2. Check power tool for damaged parts. Check for misalignment of moving parts, jamming, breakage, improper

mounting, or any other conditions that may affect the tool’s operation. Do not use the power tool if the switch does

not turn ON/OFF. Any part that is damaged should be properly repaired or replaced before use.

3. Do not force the tool to do a job for which it was not designed. Always use the correct tool/accessory for the job

and follow instructions to prevent a hazardous situation.

4. Never stand on the tool. Serious injury could occur if the tool is tipped over or if parts of the tool are unintention-

ally contacted.

5. Remove adjustment tools. Always make sure all adjustment tools or wrenches are removed from the tool before

turning on the power tool.

6. Keep guards in place and in working order before operating the tool. All protection and safety devices must be

in place after completing repair and maintenance procedures.

7. Never leave a running tool unattended. Do not leave the tool until it has come to a complete stop.

POWER TOOL MAINTENANCE

1. Always disconnect the power cord plug from the electrical outlet when making adjustments, changing parts, or

storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

2. Maintain power tools properly. Safely store power tools out of the reach of children. Always keep tools clean and

in good working order. Follow instructions for lubricating and changing accessories.

3. Use only identical replacement parts. Use of any other part can cause personal injury and damage to the tool.

Only have your power tool serviced by a qualified repair person.

CALIFORNIA PROPOSITION 65 WARNING

This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities

may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other re-

productive harm. Wash hands after handling.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure

to these chemicals, work in a well-ventilated area with approved safety equipment such as dust masks specially de-

signed to filter out microscopic particles.

GENERAL SAFETY RULES

WARNING: Do not let comfort or familiarity with the product replace strict adherence to product

safety rules. Read and understand all warnings, cautions and operating instructions before using this

equipment. Failure to follow all instructions listed below may result in personal injury and tool damage.

SPECIFIC RULES FOR YOUR JIG SAW

1. WORK ENVIRONMENT. Do not operate the tool in wet or damp conditions; doing so significantly increases

the risk of electrical shock. Do not operate the tool in the presence of flammable liquids or gases.

2. PERSONAL SAFETY. Always wear ANSI Z87.1-approved glasses, a dust mask and hearing protection when

using the saw. Always maintain a firm grip by the insulated gripping surfaces only. Keep handles and hands dry,

free from oil or other slippery substances. Slippery surfaces prevent you from safely maintaining control of the tool.

3. PREVENTING ELECTRIC SHOCK. When working with the tool, make sure to keep the blade away from

any power cables, extension cords or wiring. Only hold the tool by insulated gripping surfaces when performing an

operation in case the cutter contacts its own cord. Cutting a “live” wire may make exposed metal parts of the tool

“live” and could give the operator an electric shock.

4. TOOL INSPECTION. Before operation, check the tool for any damage or missing parts. Do not use the tool if

any part is missing or damaged. Do not use the tool if the power switch is faulty, the plug or cable is damaged, or the

tool produces sparks, smoke, or unpleasant odors (you may smell brushes wearing down for a few minutes as the

tool breaks in during the first use, that is normal). Make sure all adjustments are correct and all connections are tight.

5. WORKPIECE INSPECTION. Check the workpiece for any nails, cracks or obstructions before commencing

operation. If there are nails, be sure to remove them. If the jig saw blades strike foreign objects like nails it may cause

serious personal injury from kickback.

6. SECURING THE WORKPIECE. Use clamps to secure the workpiece whenever possible to prevent wobble,

damage to the workpiece, and personal injury. Never hold the work by hand or against the body as it may lead to a

loss of control. Small workpieces must be adequately secured so that the reciprocating jig saw blades don’t pick them

up during the forward motion of the jig saw.

7. STARTING THE TOOL. Always start the jig saw before the blade is in contact with the workpiece. Let the

blade reach full speed before using the tool. The jig saw can vibrate, chatter, and possibly kick back if the cutting

speed is too slow.

8. DURING OPERATION. Do not apply excessive pressure to the tool. Overstressing the tool may cause kick-

back and damage the tool and accessories. Never pull the jig saw backwards over the workpiece. Use special care

when working corners, sharp edges etc.

9. KEEP HANDS AWAY. Keep your hands away from the cutting area. Never attempt to remove shavings or loose

pieces until the blade has completely stopped. Never put your hands under the workpiece. The blades are hidden

from view and you may be cut if the blade is contacted.

10. CHANGING THE SAW BLADE. Check the blade for chipped or broken teeth. Only use sharp and straight

saw blades. Do not use wornout or damaged blades. Make sure the blade is securely clamped by the blade holder. If

the blade is not properly installed, it may eject from the jigsaw unexpectedly during operation and result in personal

injury.

SPECIFIC RULES FOR YOUR JIG SAW

11. MAKING ADJUSTMENTS. Always turn off and unplug the jig saw before making adjustments or changing

attachments. Accidental start-ups may occur if the jig saw is plugged in during an accessory change. Do not touch the

attachment immediately after operation. Allow time for the attachment to cool and calm down before removing it.

12. TOOL MAINTENANCE. Develop a periodic maintenance schedule for your tool. Follow the instructions

for lubrication, storage changing accessories. Unplug the saw before making adjustments or changing accessories.

Before plugging the tool back in, check that the power switch is OFF.

13. CLEANING THE TOOL. When cleaning a tool be careful not to disassemble any portion of the tool. Internal

wires may be misplaced or pinched and safety guard return springs may be improperly mounted. Certain cleaning

agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.

14. USE COMMON SENSE. These safety instructions can’t possibly warn of every scenario that may arise with this

tool, so always make sure to stay alert and use common sense during operation.

LASER SAFETY

ATTENTION: LASER RADIATION. CLASS 2 LASER. DO NOT STARE INTO THE BEAM

1. Do not look directly into the laser beam with unprotected eyes. Never look into the path of the beam.

2. Never point the laser beam towards reflecting surfaces. Never point the laser towards people or animals. Even a

laser beam with a low output can cause damage to the eyes.

3. Remove the laser batteries before storing the miter saw for an extended period of time.

4. Never open the laser module as unexpected exposure to the beam can occur. The laser cannot be replaced with

a different type of laser.

5. Repairs of the laser may only be carried out by the laser manufacturer or an authorised representative.

ELECTRICAL INFORMATION

DOUBLE INSULATION

Double insulation is a concept in concept in electrical power tool safety, where two systems of insula-

tion are provided. This eliminates the need for the usual three-wire grounded power cord. All exposed

metal parts are isolated from the internal metal motor components with protecting insulation. Double

insulated tools do not need to be grounded.

WARNING: The double insulated system is intended to protect the user from electric shock resulting

from a break in the tool’s internal insulation. Observe all normal safety precautions to avoid electrical

shock.

1. POLARIZED PLUGS. To reduce the risk of electric shock, this equipment has a polarized plug (one blade is

wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet,

reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. DO NOT modify

the machine plug or the extension cord in any way.

2. GROUND FAULT CIRCUIT INTERRUPTER (GFCI) Protection should be provided on the circuit or outlet

used for this power tool. Receptacles with built-in GFCI protection are recommended to reduce the risk of electric

shock.

3. SERVICE AND REPAIR. To avoid danger, electrical appliances must only be repaired by qualified service tech-

nician using original replacement parts; otherwise this may result in considerable damage to the user.

NOTE: Servicing of a product with double insulation requires extreme care and knowledge of the system and

should be performed only by a qualified service technician. For service, we suggest bringing the product to you near-

est authorized service center for repair. Always use original factory replacement parts when servicing.

WARNING: To avoid electrocution, do not use in wet or damp areas or expose to rain.

GUIDELINES FOR USING EXTENSION CORDS

When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An

undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows

the correct size to be used according to cord length and nameplate ampere rating. When in doubt, use a heavier

cord. The smaller the gauge number, the heavier the cord.

Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord

or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive

heat and damp/wet areas.

Use a separate electrical circuit for your tools. This circuit must not be less than a #12 wire and should be protected

with a 15A time-delayed fuse. Before connecting the motor to the power line, make sure the switch is in the OFF

position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a

lower voltage will damage the motor.

AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS

25 ft. 50 ft. 100 ft. 150 ft.

6.6A 18 gauge 16 gauge 14 gauge 12 gauge

KNOW YOUR JIG SAW

Carefully unpack the tool from the packaging. Check all components and compare against the graph below. If any

part is damaged or missing, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at

[email protected].

Lock-On Button

Dust Port

Base Plate

Air Blowing

Switch

Hex Wrench T-Shank Wood Saw Blade, 4 inch

T-Shank Metal Saw Blade, 3-3/8 inch

(Pre-installed)

Dust Port Adapter

Parallel Guide Fence

Power Switch

Wrench Storage

Power Indication

Light

Roller Guide

Parallel Guide

Lock Knob

Blade Orbit

Selector

Blade Change

Lever

LED Light/

Laser Switch

Blade Guard

Variable Speed Dial

ACCESSORIES:

WARNING: Wear safety gloves when handling saw blades. The

jig saw blade is sharp and fragile and must be handled carefully to

avoid injury to the user and damage to the blade.

1. Make sure the tool is switched off and disconnected from the power sup-

ply. Wear safety gloves to protect your hands.

2. Set the blade orbit selector to position 3 (Fig. 1).

3. Pull the blade change lever (Fig. 2 - 1) clockwise to release the holder

grip. Insert the blade shank into the blade holder while the lever is pulled.

NOTE: The teeth of the blade should be facing forward, and the back of

the blade should rest in the grooves in the roller guide. The “T” part of the

blade shank must be completely inserted into the blade holder (Fig. 3).

4. Release the blade change lever to hold the blade in place. Pull on the

blade to check that it is properly fitted inside the holder.

WARNING: If the blade is not properly installed, it may eject

from the jigsaw unexpectedly during operation and result in per-

sonal injury.

5. When removing the blade, make sure to direct the blade away from your-

self or bystanders in case the blade ejects. Hold the blade with one hand

and pull the blade change lever holder (Fig. 2 - 1) clockwise to release the

holder grip. Pull out the blade from the holder.

ASSEMBLY AND ADJUSTMENTS

WARNING: To avoid injury from accidental startups, be sure that the tool is switched off and discon-

nected from the power supply before inspecting the unit, making adjustments or changing accessories.

INSTALLING/REPLACING THE JIG SAW BLADE (Fig. 1 to 3)

The jig saw is capable of cutting a variety of materials when fitted with the correct blade. Always select the suitable

blade for your operation. Your jig saw comes with a wood-cutting blade and a metal-cutting blade. Generally, use

coarse-toothed blades for faster and rougher cuts. Use fined-toothed blades for smoother and more precise cuts.

Use very fine-toothed blades for plastic, aluminum and steel cutting operations. Always use sharp and straight

blades and replace the blade when it becomes dull or damaged.

This jigsaw is equipped with a tool-less blade changing system for fast and easy changes of T-shank blades. This

jigsaw does not accept U-shank blades. Use only blades designated for use with this model. Jig saw blades cannot

and should not be re-sharpened. Replacement jig saw blades (Model 33606BW and 33606BM) can be purchased

from wenproducts.com.

Fig. 1

Fig. 2

Fig. 3

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