Weber Summit 650 User manual

SUMMITTM450 & 650

LP Gas Barbecues

Step-By-Step Guide

72627 10/25/00

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flames.

3. Open lid

4. If odor continues, keep away from the

appliance and immediately call your gas

supplier or your fire department.

Leaking gas may cause a fire or explosion

which can cause serious bodily injury or

death, or damage to property.

WARNING:

1. Do not store spare liquid propane

cylinder within 10 feet (3m) of this

appliance.

2. Do not store or use gasoline or other

flammable liquids or vapors within 25 feet

(8m) of this appliance.

WARNING: Follow all leak-check

procedures carefully in this manual prior to

barbecue operation. Do this even if the

barbecue was dealer-assembled.

NOTICE TO INSTALLER: These instructions

must be left with the owner and the owner

should keep them for future use.

THIS GAS APPLIANCE IS DESIGNED FOR

OUTDOOR USE ONLY.OUTDOOR USE

ONLY.

WARNING: Do not try to light this

appliance without reading the "Lighting"

Instructions section of this manual

“U”rails (2)

CONTINUE TO REMOVE

PACKAGED CONTENTS

TOOLS NEEDED

SUPPLIES NEEDED

7/16 inch open end or an adjustable wrench

You will need a soap and water solution to check for gas

leaks. (See Step "Check for gas leaks.")

Note - The hardware size of nuts, bolts and screws is

given. For example "1/4-20 x 2 inch bolt" means a bolt

1/4 inch in diameter with 20 threads to the inch, 2 inches

long. On a small screw for example, "6-32 x 1/2 inch

screw" means a number 6 screw, with 32 threads to the

inch, 1/2 inch long.

Bottom tray

Catch pan holder

Catch pan

1/2 inch bolts

(1/4-20 x 1/2 inch bolts) (8)

Nylon washer (8)

Cooking grate

Summit 450 (1)

Summit 650 (2)

Flavorizer bars

Summit 450 (7)

Summit 650 (11)

Steam-N-Chips Smoker

Note: If you use the Steam-N-

Chips Smoker, you will be

removing one of the Flavorizer

bars. You have a full set of

Flavorizer bars to use when not

using the Steam-N-Chips smoker.

Disposable drip pan

Note: Remove all

packaging materials

from the barbecue,

the front, back sides,

inside the barbecue

cart, and the bottom

shipping platform.

Once the packaging

material is removed,

carefully roll the

barbecue off the

shipping platform

and lock the casters.

Hinged cooking grate

REMOVE PACKAGED

CONTENTS (CONTINUED)

Cylinder hanger

Stainless steel work surface (2)

Condiment holder (2)

Tool holder (4)

Bottom shelf

Warm-up basket

1/4-20 wing nuts (4)

Thermometer

INSTALL “U” RAILS

Figure 1

“U”rail

support

mounts

Tabs

Frame rails

“U”rail

supports

Note: lock the casters before starting assembly.

You will need: two “U”rails, eight 1/4-20 x 1/2 inch bolts,

eight nylon washers, and a 7/16 inch or adjustable wrench.

Insert the tabs of the “U”rail into the frame rails. Make sure

both tabs are inside the frame rails. Figure 1(a) and that the

“U”rail supports are outside of the “U”rail support mounts.

Figure 1(a).

Push the “U”rail down into place on top of the frame rail.

Add a nylon washer to a bolt and start the bolt through the

Figure 1

“U”rail

support

mounts

Tabs

Frame rails

“U”rail

supports

Summit 450 Summit 650

hole of the frame rail into the tab of the “U”rail. Only start the

two bolts. Figure 1(b).

Align the holes of the “U”rail support with the holes in the

“U”rail support mount. Add a washer to a bolt and start the

bolt through the “U”rail support and into the “U”rail support

mount. Figure 1(b). Only start the two bolts.

Once you have started the four bolts per side, use the

7/16 inch or adjustable wrench to tighten the four bolts on

each side of the barbecue.

INSTALL STEAM-N-CHIPS

SMOKER

You will need: smoker box.

Remove the center Flavorizer bar (the one that is not over

a burner). Set the handles of the Steam-N-Chips smoker

on the Flavorizer bar holder.

Note: For directions on how to use the Steam-N-Chips

smoker, see the Operating Guide.

INSTALL FLAVORIZER

BARS

You will need: seven Flavorizer bars.

Set the Flavorizer bars front to back over the burners in the

slots of the Flavorizer Bar/cooking grill support..

Flavorizer Bar/cooking grill

support

Flavorizer Bar

Slot

Flavorizer Bar/cooking grill

support

Flavorizer Bar

Slot

Summit 450

Summit 650

Summit 450

Summit 650

ADD COOKING GRATES

You will need: (1) cooking grate and (1) Hinged Cooking

Grate .

The cross-rail of the cooking grate goes down. Set the

cooking grates in place next to each other.

WARNING: Use heat-resistant barbecue mitts or

gloves when adding wood to the

Steam-N-Chips Smoker.

Use a barbecue tool to swing open the hinged portions of

the cooking grate.

Summit 450

Summit 650

Summit 450

Summit 650

INSTALL WARM-UP

BASKET

You will need: warm-up basket.

Install one end of the warm-up basket into the hole on the

right end of the lid and the other end into the slot in the

left end of the lid.

Summit 450

Summit 650

INSTALL BOTTOM TRAY

You will need: Bottom tray, catch pan holder, catch pan,

and one drip pan.

Note: It may be easier to install the catch pan holder by

removing the catch pan from the holder.

Hook the ends of the catch pan holder into the hole in the

bottom tray.

INSTALL BOTTOM SHELF

Place the bottomshelf under the cart between the frame

supports. Lift up one end of the shelf so it clears the

crosspiece. Continue to lift until the opposite end clears

the opposite crosspiece. Set the shelf in place on both

crosspieces.

Slide the bottom tray into the mounting slots under the

bottom of the cooking box with the finger grip of the catch

pan toward you.

CAUTION: Do not line the bottom tray with aluminum

foil. It can cause grease fires by trapping the grease

and not allowing grease to flow into the catch pan.

Put the foil drip pan into the catch pan.

Mounting

slots

View from front of the Cooking Box

Tabs of

bottom tray

Summit 450

Summit 650

Summit 450

Summit 650

INSTALL CONDIMENT

HOLDERS AND WORK

SURFACES

Figure 11

You will need: two condiment holders, two stainless steel

work surfaces, and four wing nuts.

Place the condiment holders on the left and right side of

the frame. Figure 11(a). Set the work surfaces over the

condiment holders on both sides of the barbecue. The

studs of the work surface go through the holes in the

top of the condiment holder and through the frame rail.

Thread on the wing nuts on the front and back and

tighten. Figure 11(b).

Studs

underneath

work surfaces

FILL LIQUID PROPANE

CYLINDER

Note - The liquid propane cylinder manufacturer is

responsible for the materials, workmanship and

performance of the cylinder. If the cylinder has a defect,

malfunctions, or you have a question regarding the

cylinder, call the cylinder manufacturer’s customer service

center. The phone number is on the warning decal, which

is permanently attached to the cylinder. If the cylinder

manufacturer has not resolved the issue to your

satisfaction, then contact the Customer Service

Representative in your region using the contact

information sheet provided with your manual.

To fill, take the liquid propane cylinder and filler adapter to

an RV center or look up gas-propane in the phone book

for other sources of liquid propane gas.

WARNING: We recommend that your liquid propane

cylinder be filled at an authorized liquid propane gas

dealer by a qualified attendant, who fills the tank by

weight.

IMPROPER FILLING IS DANGEROUS.

Tell your liquid propane dealer that this is a new liquid

propane cylinder. The air must be removed from a new

liquid propane cylinder before the initial filling. Your liquid

propane cylinder dealer is equipped to do this.

The liquid propane cylinder must be installed, transported

and stored in an upright position, and should not be

dropped or handled roughly.

Never store or transport the liquid propane cylinder where

temperatures can reach 125°Fahrenheit (too hot to hold

by hand –for example: do not leave the liquid propane

cylinder in a car on a hot day).

For full instructions on safe handling of liquid propane

cylinders, see Section “Operating”.

CHECKING THE FUEL

LEVEL IN YOUR TANK

Check the fuel level by viewing the color indicator

level line on the side of the tank scale.

1) Empty

2) Medium

3) Full

(1) (2) (3)

IMPORTANT LP

CYLINDER INFORMATION

Failure to follow these DANGER statements exactly may

result in a fire causing death or serious injury.

DANGER

NEVER store a spare LP Cylinder under or near this

barbecue.

NEVER fill the tank beyond 80% full.

Your Weber gas grill is equipped with a cylinder

supply system designed for vapor withdrawal.

WARNING: Only use this grill outdoors in a well-

ventilated area. Do not use in a garage, building,

breezeway or any other enclosed area.

The LP cylinder supplied with your barbecue is

equipped with an OPD (Overfilling Prevention Device)

and a QCC1 or Type 1 (CGA810) cylinder connection.

The cylinder connection is compatible with the

barbecue connection.

This is a secondary device to prevent the overfilling of

your LP cylinder. The proper filling methods for the filling

of your cylinder are by weight or volume, as described in

NFPA 58. Please make sure your filling station fills your

LP cylinder by weight or volume. Ask your filling station to

read purging and filling instructions on the LP cylinder

before attempting to fill.

WARNING: Do not exchange the LP tank provided

with your barbecue, unless the exchange LP tank is

equipped with an OPD. Otherwise you will lose the

OPD (Overfilling Prevention Device) feature. If there is

not an LP tank available for exchange equipped with

an OPD, we recommend that you have your LP tank

filled at an authorized LP gas dealer by a qualified

attendant.

Raises up while filling

then stops when full.

CONNECT FILLED LIQUID

PROPANE CYLINDER

WARNING: Make sure that the cylinder valve is

closed. Close by turning clockwise.

We utilize various LP tank manufacturers. Some of the

tanks have differing top collar assembles. (The top collar

is the metal protective ring around the valve.) One series

of tanks mount with the valve facing front. The other

tanks mount with the valve facing away from the fuel

scale. These types of tanks are illustrated below.

Hook the liquid propane cylinder onto the fuel gauge.

Loosen the cylinder lock wing nut. Swing the cylinder lock

down. Tighten the wing nut.

Remove plastic dust cover from the fuel cylinder valve.

Screw the regulator coupling onto the cylinder valve(1),

clockwise, or to the right. Hand tighten only.

Note: This is a new type of connection. It tightens

clockwise and will not allow gas to flow unless the

connection is tight. The connection requires tightening by

hand only.

WARNING: Do not use a wrench to tighten the

connection. Using a wrench could damage the

regulator coupling and could cause a gas leak.

(1)

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