Watson-Marlow 323E User manual

Watson-Marlow 323E, 323S, 323U and 323Du User Manual 1

WATSON-MARLOW BREDEL MANUALS

Watson-Marlow 323E, 323S,

323U and 323Du pumps

m-323e-s-u-du-en-08

Contents

1 Declaration of conformity 2

2 Declaration of incorporation 2

3 Two-year warranty 3

4 When you unpack your pump 4

5 Information for returning pumps 5

6 Peristaltic pumps: an overview 6

7 Safety notes 7

8 Pump specifications 9

8.1 Pump features 9

8.2 Dimensions 14

9 Good pump installation practice 15

9.1 General recommendations 15

9.2 Do’s and do not’s 16

10 Connecting this product to a

power supply 17

11 Start-up check list 18

12 Switching the pump on 18

13 Auto-restart facility 19

14 Manual operation 20

15 Keypad lock 21

16 MemoDose 22

17 Automatic operation with

analogue signals, remote

control or RS232 link

17.1 Analogue signals and

remote control

18 Care and maintenance

19 Troubleshooting

19.1 Error messages

20 Drive maintenance

21 Drive part numbers

22 Drive spares

23 Pumpheads

23.1 Pumpheads: key safety

information 32

23.2 313D and 314D

pumpheads 32

23.3 313D and 314D

pumphead order codes 34

23.4 313D and 314D flow rates 35

23.5 313D and 314D:

maximum number of

pumpheads 36

23.6 313D and 314D:

tubing part numbers 37

23.7 314MC and 318MC

microcassette pumpheads 38

23.8 314MC and 318MC

microcassette pumphead

spares 40

23.9 314MC and 318MC

flow rates 41

23.10 314MC and 318MC

tubing part numbers 42

23.11 501RL pumphead 43

23.12 501RL and 501RL2

installation 43

23.13 501RL and 501RL2

tube loading 43

23.14 501RL and 501RL2

rotor settings 44

23.15 501RL and 501RL2

pumphead spares 45

23.16 501RL and 501RL2

flow rates 46

23.17 501RL and 501RL2

tubing part numbers 46

24 Trademarks 47

25 Warning not to use pumps in

patient-connected applications 47

26 Publication history 47

27 Decontamination certificate 48

17.2 RS232 serial link

Watson-Marlow 323E, 323S, 323U and 323Du User Manual 2

1 Declaration of conformity

This declaration was issued for Watson-Marlow 323E, 323S, 323U and

323Du pumps on November 1, 2007. When this pump unit is used as a

stand-alone pump it complies with: Machinery Directive 2006/42/EC, EMC

Directive 2004/108/EC.

This pump is ETL listed: ETL control number 3050250. Cert to CAN/CSAstd

C22.2 No 61010-1. Conforms to UL std 61010A-1.

See 8 Pump specifications.

2 Declaration of incorporation

When this pump unit is to be installed into a machine or is to be assembled with other

machines for installations, it must not be put into service until the relevant machin-

ery has been declared in conformity with the Machinery Directive 2006/42/EC.

Responsible person: Christopher Gadsden, Managing Director, Watson-Marlow Lim-

ited, Falmouth, Cornwall TR11 4RU, England. Telephone +44 (0) 1326 370370 Fax

+44 (0) 1326 376009.

The information in this user guide is believed to be correct at the time of publication.

However, Watson-Marlow Limited accepts no liability for errors or omissions. Watson-

Marlow Bredel has a policy of continuous product improvement, and reserves the

right to alter specifications without notice. This manual is intended for use only with

the pump it was issued with. Earlier or later models may differ. The most up-to-date

manuals appear on the Watson-Marlow website: http://www.watson-marlow.com

E, S, U, Du

Watson-Marlow 323E, 323S, 323U and 323Du User Manual 3

E, S, U, Du 3 Two-year warranty

Watson-Marlow Limited ("Watson-Marlow") warrants, subject to the conditions and

exceptions below, through either Watson-Marlow, its subsidiaries, or its authorised

distributors, to repair or replace free of charge, any part of the product which fails

within two years of the day of manufacture of the product. Such failure must have oc-

curred because of defect in material or workmanship and not as a result of operation

of the product other than in normal operation as defined in this pump manual.

Watson-Marlow shall not be liable for any loss, damage, or expense directly or indi-

rectly related to or arising out of the use of its products, including damage or injury

caused to other products, machinery, buildings, or property, and Watson-Marlow shall

not be liable for consequential damages, including, without limitation, lost profits,

loss of time, inconvenience, loss of product being pumped, and loss of production.

This warranty does not obligate Watson-Marlow to bear any costs of removal, instal-

lation, transportation, or other charges which may arise in connection with a war-

ranty claim.

Conditions of and specific exceptions to the above warranty are:

Conditions

Products must be returned by pre-arrangement, carriage-paid, to Watson-Mar-

low, or a Watson-Marlow approved service centre.

All repairs or modifications must have been made by Watson-Marlow Limited, or

a Watson-Marlow approved service centre or with the express permission of

Watson-Marlow.

Warranties purporting to be on behalf of Watson-Marlow made by any person,

including representatives of Watson-Marlow, its subsidiaries, or its distributors,

which do not accord with the terms of this warranty shall not be binding upon

Watson-Marlow unless expressly approved in writing by a Director or Manager of

Watson-Marlow.

Exceptions

The warranty shall not apply to repairs or service necessitated by normal wear

and tear or for lack of reasonable and proper maintenance.

All tubing and pumping elements as consumable items are excluded.

Products which, in the judgment of Watson-Marlow, have been abused, misused,

or subjected to malicious or accidental damage or neglect are excluded.

Electrical surge as a cause of failure is excluded.

Chemical attack is excluded

All pumphead rollers are excluded.

Pumpheads from the 313/314 retain their one-year standard pumphead war-

ranty. The drive they are attached to is subject to the two-year warranty as set

out here.

Ancillaries such as leak detectors are excluded.

Watson-Marlow 323E, 323S, 323U and 323Du User Manual 4

E, S, U, Du 4 When you unpack your pump

Unpack all parts carefully, retaining the packaging until you are sure all components

are present and in good order. Check against the components supplied list, below.

Packaging disposal

Dispose of packaging materials safely, and in accordance with regulations in your

area. The outer carton is made of corrugated cardboard and can be recycled.

Inspection

Check that all components are present. Inspect components for damage in transit. If

anything is missing or damaged, contact your distributor immediately.

Components supplied

Watson-Marlow 323E, 323S, 323U and 323Du pumps are supplied as:

Dedicated 323E, 323S, 323U or 323Du pump drive unit fitted with one or more

313 or 314 pumpheads (see 8 Pump specifications).

The designated mains power lead for your pump

PC-readable CDROM containing these operating instructions

Quick Start manual

Note: Some versions of this product will include components different from those

listed above. Check against your purchase order.

Storage

This product has an extended shelf life. However, care should be taken after storage

to ensure that all parts function correctly. Users should be aware that the pump con-

tains a battery with an unused life of seven years. Long-term storage is not recom-

mended for peristaltic pump tubing. Please observe the storage recommendations

and use-by dates which apply to tubing you may wish to bring into service after stor-

age.

Watson-Marlow 323E, 323S, 323U and 323Du User Manual 5

E, S, U, Du 5 Information for returning pumps

Equipment which has been contaminated with, or exposed to, body fluids, toxic chem-

icals or any other substance hazardous to health must be decontaminated before it

is returned to Watson-Marlow or its distributor.

A certificate included at the rear of these operating instructions, or signed statement,

must be attached to the outside of the shipping carton. This certificate is required

even if the pump is unused. See 27 Decontamination certificate.

If the pump has been used, the fluids that have been in contact with the pump and

the cleaning procedure must be specified along with a statement that the equipment

has been decontaminated.

Watson-Marlow 323E, 323S, 323U and 323Du User Manual 6

E, S, U, Du 6 Peristaltic pumps - an overview

Peristaltic pumps are the simplest pump, with no valves, seals or glands to clog or

corrode. The fluid contacts only the bore of a tube, eliminating the risk of the pump

contaminating the fluid, or the fluid contaminating the pump. Peristaltic pumps can

run dry.

How they work

A compressible tube is squeezed between a roller and a track on an arc of a circle,

creating a seal at the point of contact. As the roller advances along the tube, the seal

also advances. After the roller has passed, the tube returns to its original shape, cre-

ating a partial vacuum which is filled by fluid drawn from the inlet port.

Before the roller reaches the end of the track, a second roller compresses the tube

at the start of the track, isolating a packet of fluid between the compression points.

As the first roller leaves the track, the second continues to advance, expelling the

packet of fluid through the pump’s discharge port. At the same time, a new partial

vacuum is created behind the second roller into which more fluid is drawn from the

inlet port.

Backflow and siphoning do not occur, and the pump effectively seals the tube when

it is inactive. No valves are needed.

The principle may be demonstrated by squeezing a soft tube between thumb and fin-

ger and sliding it along: fluid is expelled from one end of the tube while more is drawn

in at the other.

Animal digestive tracts function in a similar way.

Suitable applications

Peristaltic pumping is ideal for most fluids, including viscous, shear-sensitive, corro-

sive and abrasive fluids, and those containing suspended solids. They are especially

useful for pumping operations where hygiene is important.

Peristaltic pumps operate on the positive displacement principle. They are particularly

suitable for metering, dosing and dispensing applications. Pumps are easy to install,

simple to operate and inexpensive to maintain.

Watson-Marlow 323E, 323S, 323U and 323Du User Manual 7

E, S, U, Du 7 Safety notes

In the interests of safety, this pump and the tubing selected should only be used by

competent, suitably trained personnel after they have read and understood this man-

ual, and considered any hazard involved. If the pump is used in a manner not spec-

ified by Watson-Marlow Limited, the protection provided by the pump may be

impaired.

This symbol, used on the pump and in this manual,

means: Caution, refer to accompanying documents.

This symbol, used on the pump and in this manual,

means: Do not allow fingers to contact moving parts.

This symbol, used on the pump and in this manual,

means: Recycle this product under the terms of the EU

Waste Electrical and Electronic Equipment (WEEE) Di-

rective.

Fundamental work with regard to lifting, trans-

portation, installation, starting-up, maintenance

and repair should be performed by qualified per-

sonnel only. The unit must be isolated from mains power while

work is being carried out.

Any person who is involved in the installation or periodic maintenance of this equip-

ment should be suitably skilled or instructed and supervised using a safe system of

work. In the UK this person should also be familiar with the Health and Safety at

Work Act 1974.

There is a user-replaceable type T1.0AH 250V fuse

in the fuse drawer of the IEC mains connector at

the back of the pump, which also contains a spare

fuse. In some countries, the mains power plug

contains an additional replaceable fuse. There are no user-ser-

viceable fuses or parts inside this pump.

Watson-Marlow 323E, 323S, 323U and 323Du User Manual 8

There are moving parts inside the pumphead. Before opening the track, en-

sure that the following safety directions are followed.

Ensure that the pump is isolated from the mains power.

Ensure that there is no pressure in the pipeline.

If a tube failure has occurred, ensure that any fluid in the pumphead has been

allowed to drain to a suitable vessel, container or drain.

Ensure that protective clothing and eye protection are worn if hazardous fluids

are pumped.

Primary operator protection from rotating parts of the pump is provided by the

pumphead track. See 23 Pumpheads.

This product does not comply with the ATEX directive

and must not be used in explosive atmospheres.

This pump must be used only for its intended purpose. The pump must be accessible

at all times to facilitate operation and maintenance. Access points must not be ob-

structed or blocked. The pump’s mains plug is the disconnecting device (for isolating

the motor drive from the mains supply in an emergency). Do not position the pump

so that it is difficult to disconnect the mains plug. Do not fit any devices to the drive

unit other than those tested and approved by Watson-Marlow. Doing so could lead to

injury to persons or damage to property for which no liability can be accepted.

If hazardous fluids are to be pumped, safety procedures specific to the particular fluid

and application must be put in place to protect against injury to persons.

The exterior surfaces of the pump may get hot during operation. Do not take hold of

the pump while it is running. Let it cool after use before handling it.

No attempt should be made to run the drive without a pumphead fitted.

Watson-Marlow 323E, 323S, 323U and 323Du User Manual 9

E, S, U, Du 8 Pump specifications

Labels fixed to the rear of the pump contain manufacturer and contact details,

product reference number, serial number and model details.

Features 323E 323S 323U 323Du

Manual control • • • •

Backlight • • • •

Beeper • • • •

Manual screen: rpm • • • •

15-400 rpm 27:1 speed control •

3-400 rpm 133:1 speed control • • •

1.5-220 rpm 147:1 speed control • • •

5 rpm scrolling increment •

1 rpm scrolling increment • • •

Auto-restart • • •

Keypad lock • • •

MemoDose • • •

Analogue input: 4-20mA, 0-10V • •

Remote stop/start control • •

Remote direction control • •

RS232 control •

313D and 314D pumpheads • • • •

501RL and 501RL2 pumpheads • • •

314MC and 318MC pumpheads • • •

~100-120V/~220-240V operation • • • •

IP31 wipe-down case • • • •

8.1 Pump features

Watson-Marlow 323E, 323S, 323U and 323Du User Manual 10

15-400 rpm 3-400 rpm

Four models of 323 drives are documented in this manual: 323E, 323S, 323U and

323Du, with varying functionality, as described earlier in this section. The 323E is fit-

ted with a short-nosed gearbox, offers 15-400 rpm, and can be fitted with a 313 or

314 pumphead. The 323S, 323U and 323Du are available with a choice of gearboxes:

a short-nosed gearbox, which offers 3-400 rpm and can be fitted with a 313 or 314

pumphead, or a 314MC or a 318MC pumphead; and a long-nosed gearbox, which of-

fers 1.5-220 rpm and can be fitted with a 501RL or a 501RL2 pumphead. See 23

Pumpheads.

323S, 323U, 323Du

1.5-220 rpm

323E

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