Watkiss P2T User manual

P2T 2-Knife Trimmer

Unpacking and Installation Instructions

Issue 1b, June 2018

969-359

Reproduction, adaptation, or translation without prior written permission is prohibited,

except as allowed under the copyright laws.

Warranty

The information contained in this document is subject to change without notice. Watkiss

Automation Limited makes no warranty of any kind with regard to this material, includ-

ing, but not limited to, the implied warranties of merchantability and fitness for a particu-

lar purpose.

Watkiss Automation Limited shall not be liable for errors contained herein or for inciden-

tal or consequential damage in connection with the furnishing, performance or use of

this material.

P2T 2-Knife Trimmer Page 1-1 - -

Issue 1b, June 2018

Effective for serial numbers WA/P2T/0010 onward.

CONTENTS

1. Before Installation

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.3 Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.4 Using a Fork-Lift Truck to Lift the P2T. . . . . . . . . . . . . . . . . . . . . . 1-5

1.5 Space Needed to Install the P2T . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.6 Tools Needed for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1.7 P2T Installation Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1.8 BLM Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1.9 Machine Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

2. Unpack the P2T

2.1 Remove the Covers from the P2T . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2 Unload the P2T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

3. Prepare the BLM

3.1 Remove Covers from the BLM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.2 Remove the Outfeed Stacker from the BLM . . . . . . . . . . . . . . . . . 3-4

3.3 Fit the Installation Hardware to the BLM . . . . . . . . . . . . . . . . . . . . 3-5

4. P2T Installation

4.1 Fit the P2T to the BLM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.2 Alignment of the P2T to the BLM . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

4.3 Fit the Covers to the P2T and to the BLM . . . . . . . . . . . . . . . . . . . 4-9

4.4 Fit the PBS/P2T Pivot Bracket to the BLM . . . . . . . . . . . . . . . . . 4-15

Appendix A

A.1 Check and Adjust the P2T for Level . . . . . . . . . . . . . . . . . . . . . . . A-2

A.2 Remove the LH, Bottom, Large Cover . . . . . . . . . . . . . . . . . . . . . A-4

Appendix B

B.1 Disconnect the P2T from the BLM . . . . . . . . . . . . . . . . . . . . . . . . B-2

B.2 Prepare the P2T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

B.3 Prepare the Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

B.4 Load the P2T onto the Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9

B.5 Remove the Installation Hardware from the BLM . . . . . . . . . . . B-12

Appendix C

C.1 Adjust the Operating Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

Appendix D

P2T 2-Knife Trimmer Page 1-2 - -

Issue 1b, June 2018

P2T 2-Knife Trimmer Page 1-1 CHAPTER 1 - Before Installation

Issue 1b, June 2018

CHAPTER 1 Before Installation

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.1.1 This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.1.2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.2 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.2.1 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.3 Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.4 Using a Fork-Lift Truck to Lift the P2T . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.5 Space Needed to Install the P2T . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.5.1 Space to Unload the P2T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.5.2 Space to Install the P2T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.6 Tools Needed for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1.6.1 The Location of the Supplied Tools in the BLM . . . . . . . . . . . . . . 1-8

1.6.2 The Location of the Supplied Tools in the P2T. . . . . . . . . . . . . . . 1-8

1.7 P2T Installation Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1.7.1 Supplied with the P2T 2-Knife Trimmer . . . . . . . . . . . . . . . . . . . . 1-9

1.7.2 Additional Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1.7.3 PBS/P2T Pivot Bracket. Information. . . . . . . . . . . . . . . . . . . . . . 1-10

1.8 BLM Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1.9 Machine Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

IMPORTANT:

• Make sure to read Section 1.7 - P2T Installation Hardware and Section 1.8 -

BLM Installation Requirements.

• Make sure you have the correct installation hardware for the P2T and that

you have fitted the required modifications to the BLM.

P2T 2-Knife Trimmer Page 1-2 CHAPTER 1 - Before Installation

Issue 1b, June 2018 Introduction

1.1 Introduction

1.1.1 This Manual

This manual describes how to install a P2T 2-Knife Trimmerto a PowerSquare.

• In this manual the PowerSquare is referred to as the BLM.

• In this manual the P2T 2-Knife Trimmer is referred to as the P2T.

1.1.2 Warnings

The warnings that follow are used in this manual

Warning: A WARNING message tells you that a procedure or operation

can be dangerous. To prevent injury, you must follow the instructions.

Caution: A CAUTION message tells you that a procedure or operation

can damage the machine or the product. To prevent damage, you must

follow the instructions.

1.2 Safety

Follow good Health and Safety procedures when you lift or move the equipment.

If the machine is operated when the covers are removed, be careful to prevent

personal injury.

Note: The disconnect device is the appliance inlet. See Figure 4:12.

1.2.1 Weight

• The installed weight of the P2T is 300kg (660lb).

• The shipping weight of the P2T is 360kg (792lb).

For information on the space needed to unload and install the P2T, see Section 1.5

- Space Needed to Install the P2T.

P2T 2-Knife Trimmer Page 1-3 CHAPTER 1 - Before Installation

Issue 1b, June 2018 Warning Labels

1.3 Warning Labels

The warning labels that follow are used in the P2T:

Warning Label Description Location Part No.

Indicates the danger of crush or cut injuries if fingers or other

body parts are inserted into this part of the machine. Black

figure on yellow background.

Trimmer blades. 500-248

Mains input voltage.

Black figure on yellow background.

On the outside of the

mains input panel next to

the mains input socket.

500-009

Safety Earth.

White figure on a green background.

On the inside of the mains

input panel.

500-254

Earth continuity.

White figure on a green background.

On the mains input panel

next to the earth terminal

post.

500-006

General Hazard - consult the service manual.

Black and yellow figure with blue and white figure on a white

background.

On the LH and RH crank

links.

500-373

Electrical Hazard - consult the service manual.

Black and yellow figure with blue and white figure on a white

background.

On the top edge of the

mains power and inverter

box.

500-374

P2T 2-Knife Trimmer Page 1-4 CHAPTER 1 - Before Installation

Issue 1b, June 2018 Warning Labels

TABLE 1:1. Warning Labels

Use only at altitudes not more than 2000m above sea level.

仅适用于海拔 2000m 以下地区安全使用

Black figure on a silver background.

On the serial number label.

Outside of the machine

near to the mains power

inlet.

Use only in non-tropical conditions.

仅适用于非热带气候条件下安全使用

Black figure on a silver background.

On the serial number label.

Outside of the machine

near to the mains power

inlet.

2000m

P2T 2-Knife Trimmer Page 1-5 CHAPTER 1 - Before Installation

Issue 1b, June 2018 Using a Fork-Lift Truck to Lift the P2T

1.4 Using a Fork-Lift Truck to Lift the P2T

Figure 1:1. Machine orientation

Note: The trim bin can be installed on the RHS for left-to-right booklet makers or

on the LHS for right-to-left booklet makers.

Figure 1:2. Distance between the forks

Caution:

• The installed weight of the P2T is 300 kg (660 lb).

• The shipping weight of the P2T is 360 kg (792 lb).

You can lift the P2T directly with a fork-lift or pallet truck, but where possible, lift the

pallet and P2T together.

If you lift the P2T directly, then you must:

• Fold the outfeed stacker, see Section B.1

• Insert the forks under the front or rear of the P2T. Do not insert the forks under

the LH side or RH side. See Figure 1:1.

• If the distance between the forks is adjustable, then adjust the forks to the

dimensions given. See Figure 1:2.

Front

Rear

Trim bin

Outfeed

stacker

Dimension A:

Maximum 450mm (17.5”)

Dimension B:

Minimum 140mm (5.5”)

Fork

P2T 2-Knife Trimmer Page 1-6 CHAPTER 1 - Before Installation

Issue 1b, June 2018 Space Needed to Install the P2T

1.5 Space Needed to Install the P2T

1.5.1 Space to Unload the P2T

CAUTION: Always unload the P2T from the pallet in the direction shown

in Figure 1:3.

Put the pallet in enough space to fit the ramps and unload the P2T.

• You need a minimum length of 3735 mm (147 inches) and a minimum

width of 1100 mm (43 inches).

See Figure 1:3.

Figure 1:3. The space needed to unload the P2T

1.5.2 Space to Install the P2T

1.5.2.1 PowerSquare and P2T 2-Knife Trimmer. Left-to-Right.

3735 mm, 147"

NOT TO SCALE

Input for Mains Power Supply

for BLM

BLM500/

BLM550

Connecting Bridge

500 mm, 20" is required on all sides for access.

The height is 1330mm, 52.5". An additional 500 mm, 20" is required above the machine for

service access

1895 mm, 74.5"

1870 mm, 74"

3505 mm, 138" (outfeed extended, 3170mm, 125" (outfeed folded)

P2T

Input for Mains

Power Supply

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