WAGO I/O-SYSTEM 751-4001 User manual

AS-Interface Components IP67

AS-Interface Module 4OUT 24V/2A

Single

751-4001

Manual

Version 1.1.0

ii • General

WAGO-I/O-SYSTEM 751

AS-Interface Components IP67

WAGO Kontakttechnik GmbH & Co. KG

Hansastraße 27

D-32423 Minden

Phone: +49 (0) 571/8 87 – 0

Fax: +49 (0) 571/8 87 – 1 69

E-Mail: [email protected]

Web: http://www.wago.com

Technical Support

Phone: +49 (0) 571/8 87 – 5 55

Fax: +49 (0) 571/8 87 – 85 55

E-Mail: [email protected]

Every conceivable measure has been taken to ensure the correctness and com-

pleteness of this documentation. However, as errors can never be fully ex-

cluded, we would appreciate any information or ideas at any time.

E-Mail: [email protected]

We wish to point out that the software and hardware terms as well as the

trademarks of companies used and/or mentioned in the present manual are

generally trademark or patent protected.

Content •iii

WAGO-I/O-SYSTEM 751

AS-Interface Components IP67

Content

1Important Comments ................................................................................. 5

1.1 Legal Principles........................................................................................5

1.1.1 Copyright.............................................................................................5

1.1.2 Personnel Qualification .......................................................................5

1.1.3 Intended Use ........................................................................................5

1.2 Symbols.................................................................................................... 6

1.3 Number Notation......................................................................................6

1.4 Safety Notes .............................................................................................7

1.5 Scope ........................................................................................................7

2AS-Interface Components .......................................................................... 8

2.1 AS-Interface Module IP67 ....................................................................... 8

2.1.1 751-4001 [AS-Interface Module 4OUT 24V/2A Single]....................8

2.1.1.1 View................................................................................................ 8

2.1.1.2 Description......................................................................................8

2.1.1.3 Connectors ...................................................................................... 9

2.1.1.4 Display Elements ..........................................................................10

2.1.1.5 Operating Elements.......................................................................10

2.1.1.6 Schematic View ............................................................................11

2.1.1.7 Technical Data ..............................................................................12

2.1.1.8 Assembly.......................................................................................15

2.1.1.9 Start-up and diagnosis...................................................................16

iv • List of Figures

WAGO-I/O-SYSTEM 751

AS-Interface Components IP67

List of Figures

Fig. 2.1.1-1: View gq40010e .................................................................................8

Fig. 2.1.1-2: Actuator Connector gqxxx02x ...........................................................9

Fig. 2.1.1-3: Display Elements gq40012x ............................................................10

Fig. 2.1.1-4: Schematic View gq40011e..............................................................11

Fig. 2.1.1-5: Dimensions gqxxx08x .....................................................................14

Fig. 2.1.1-6: Assembly gqxxx10x.........................................................................15

List of Tables

Tab. 2.1.1-1: Actuator Connector ......................................................................9

Tab. 2.1.1-2: Display Elements .......................................................................10

Tab. 2.1.1-3: Technical Data ...........................................................................12

Important Comments •5

Legal Principles

WAGO-I/O-SYSTEM 751

AS-Interface Components IP67

1 Important Comments

To ensure fast installation and start-up of the units described in this manual,

we strongly recommend that the following information and explanations are

carefully read and abided by.

1.1 Legal Principles

1.1.1 Copyright

This manual is copyrighted, together with all figures and illustrations

contained therein. Any use of this manual which infringes the copyright

provisions stipulated herein, is not permitted. Reproduction, translation and

electronic and photo-technical archiving and amendments require the written

consent of WAGO Kontakttechnik GmbH & Co. KG. Non-observance will

entail the right of claims for damages.

WAGO Kontakttechnik GmbH & Co. KG reserves the right to perform

modifications allowed by technical progress. In case of grant of a patent or

legal protection of utility patents all rights are reserved by WAGO

Kontakttechnik GmbH & Co. KG. Products of other manufacturers are always

named without referring to patent rights. The existence of such rights can

therefore not be ruled out.

1.1.2 Personnel Qualification

The use of the product detailed in this manual is exclusively geared to

specialists having qualifications in PLC programming, electrical specialists or

persons instructed by electrical specialists who are also familiar with the valid

standards. WAGO Kontakttechnik GmbH & Co. KG declines all liability

resulting from improper action and damage to WAGO products and third party

products due to non-observance of the information contained in this manual.

1.1.3 Intended Use

For each individual application, the components supplied are to work with a

dedicated hardware and software configuration. Modifications are only

permitted within the framework of the possibilities documented in the

manuals. All other changes to the hardware and/or software and the non-

conforming use of the components entail the exclusion of liability on part of

WAGO Kontakttechnik GmbH & Co. KG.

Please direct any requirements pertaining to a modified and/or new hardware

or software configuration directly to WAGO Kontakttechnik GmbH & Co.

KG.

6 •Important Comments

Symbols

WAGO-I/O-SYSTEM 751

AS-Interface Components IP67

1.2 Symbols

Danger

Always abide by this information to protect persons from injury.

Warning

Always abide by this information to prevent damage to the device.

Attention

Marginal conditions must always be observed to ensure smooth operation.

ESD (Electrostatic Discharge)

Warning of damage to the components by electrostatic discharge. Observe

the precautionary measure for handling components at risk.

Note

Routines or advice for efficient use of the device and software optimization.

More information

References on additional literature, manuals, data sheets and INTERNET

pages

1.3 Number Notation

Number Code Example Note

Decimal 100 normal notation

Hexadecimal 0x64 C notation

Binary '100'

'0110.0100'

Within ',

Nibble separated with dots

Important Comments •7

Safety Notes

WAGO-I/O-SYSTEM 751

AS-Interface Components IP67

1.4 Safety Notes

Attention

Switch off the system prior to working on bus modules!

In the event of deformed contacts, the module in question is to be replaced, as

its functionality can no longer be ensured on a long-term basis.

The components are not resistant against materials having seeping and

insulating properties. Belonging to this group of materials is: e.g. aerosols,

silicones, triglycerides (found in some hand creams).

If it cannot be ruled out that these materials appear in the component

environment, then additional measures are to be taken:

- handling of the components only with clean tools and materials.

Attention

Cleaning of soiled contacts may only be done with ethyl alcohol and leather

cloths. Thereby, the ESD information is to be regarded.

Do not use any contact spray. The spray may impair the functioning of the

contact area.

Attention

Unused connection sockets must be sealed with filler plugs in order to keep

IP67 degree of protection!

1.5 Scope

This manual describes the Digital Input Module 751-4001

AS-Interface Module 4OUT 24V/2A Single of the modular WAGO-I/O-

SYSTEM 751.

Handling, assembly and start-up are described in the manual of the Fieldbus

Coupler. Therefore this documentation is valid only in the connection with the

appropriate manual.

8 •751-4001 [AS-Interface Module 4OUT 24V/2A Single]

View

WAGO-I/O-SYSTEM 751

AS-Interface Components IP67

2 AS-Interface Components

2.1 AS-Interface Module IP67

2.1.1 751-4001 [AS-Interface Module 4OUT 24V/2A Single]

Digital I/O-Module 4 OUT 24 V / 2 A Single

2.1.1.1 View

751-4001

AUX ASI

OUT 1 OUT 2

OUT 3 OUT 4

FID/FAULT

PGM

NTERFACE

Status

outputs

Status

AS-interface,

AUX supply

Error

Actuator connectors

AS-interface flat cable

AUX supply flat cable

Programming device

connector

Fig. 2.1.1-1: View gq40010e

2.1.1.2 Description

The AS-Interface module 751-4001 is an economical solution for a fieldbus-

independent and flexible connection of actuators from the field and the control

cabinet. The module is in accordance with AS-Interface specification V.3.0.

The module works in standard address area and can be set to one of 31

addresses ranging from 1 ... 31.

The voltage for the sensors is supplied via the AS-Interface cable and is short

circuit protected.

The voltage for the actuators is supplied via the AUX black cable.

The AS-Interface module 751-4001 provides 4 digital 24 V / 2 A outputs.

The actuators are connected using M12x1 round plugs. The AS-Interface

cable and the AUX cable can be connected directly.

LEDs indicate the status of outputs, the AS-Interface and actuator supply as

well as a short circuit or overload condition.

751-4001 [AS-Interface Module 4OUT 24V/2A Single] •9

Connectors

WAGO-I/O-SYSTEM 751

AS-Interface Components IP67

2.1.1.3 Connectors

2.1.1.3.1 AS-Interface Cable and AUX Cable

The AS Interface cable and the AUX cable are connected using piercing

technology.

When assembling the upper part, contacts are pressed into the cable which is

located in the ground plate, making the electrical contact.

The functional earth contact is also made during assembly of the upper part.

2.1.1.3.2 Actuator Connectors

Actuator connections are 5-pole sockets for M12x1 round plugs.

When using angled connectors, the socket design provides a connecting angle

of 45° (top left or top right) for the connecting cable.

The following table shows the pin assignment of the sockets.

Tab. 2.1.1-1: Actuator Connector

Actuator Connectors

Connector Pin Function

--- --- 1 not used

--- --- 2 not used

OUT 1/3 OUT 2/4 3 External voltage –

OUT 1/3 OUT 2/4 4 Switching output +

OUT 1/3 OUT 2/4

Fig. 2.1.1-2: Actuator

Connector gqxxx02x

OUT 1/3 OUT 2/4 5 Functional earth FE

Pin 5 of the sockets makes connection to functional earth. Four-pole plugs

without functional earth or 5-pole plugs with functional earth may be

connected.

Warning

Unused actuator connections must be sealed with protective caps!

2.1.1.3.3 Programming Connector

The PGM connection is the programming connector. It is a plug for a DC

socket which is compatible with all popular programming adapters, for

example Pepperl+ Fuchs VAZ-PK-1.5M-V1-G.

Please note manufacturer documentation for the operation of the programming

device.

10 •751-4001 [AS-Interface Module 4OUT 24V/2A Single]

Display Elements

WAGO-I/O-SYSTEM 751

AS-Interface Components IP67

Warning

After use, the programming connector must be sealed again with a protective

cap!

2.1.1.4 Display Elements

Tab. 2.1.1-2: Display Elements

LED Designation Status Function

off Output 1, reset

OUT 1

yellow

Status

DO1 on Output 1, set

off Output 2, reset

OUT 2

yellow

Status

DO2 on Output 2, set

off Output 3, reset

OUT 3

yellow

Status

DO3 on Output 3, set

off Output 4, reset

OUT 4

yellow

Status

DO4 on Output 4, set

off OK

on Configuration error

FID/

FAULT

red

Error

blinking

Actuator supply is missing or

output driver error message

(Open- Load-Detection)

off Actuator supply error

OUT 3

OUT 1

OUT 4

OUT 2

FID/FAULT

ASIAUX

Fig. 2.1.1-3: Display

Elements gq40012x AUX

green

Actuator

supply on Actuator supply OK

2.1.1.5 Operating Elements

Above the programming connector is an infrared sensor for communication

with a programming device with optical interface. Please note manufacturer

documentation for the operation of the programming device.

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