WAGNER PEM-X1 User manual

0102 II 2D 2mJ

P_01660

Manual powder spray gun

PEM-X1

Version 03/2014

Translation of the Original

Operating Manual

PEM-X1

OPERATING MANUAL

VERSION 03/2014 ORDER NUMBER DOC 2326020

Table of Contents

1 ABOUT THIS MANUAL 6

1.1 Preface 6

1.2 Warnings, Notices, and Symbols in this Operating Manual 6

1.3 Languages 7

1.4 Abbreviations 7

2 CORRECT USE 8

2.1 Device Type 8

2.2 Type of Use 8

2.3 Use in Potentially Explosive Areas 8

2.4 Safety Parameters 9

2.5 Processible Working Materials 9

2.6 Reasonably Foreseeable Misuse 10

2.7 Residual Risks 10

3 IDENTIFICATION 11

3.1 Explosion Protection Identication 11

3.2 Permissible Device Combinations 11

4 GENERAL SAFETY INSTRUCTIONS 12

4.1 Safety Instructions for the Operator 12

4.1.1 Electrical Devices and Equipment 12

4.1.2 Sta Qualications 12

4.1.3 Safe Work Environment 12

4.2 Safety Instructions for Sta 13

4.2.1 Safe Handling of WAGNER Powder Spray Devices 13

4.2.2 Grounding the Device 13

4.2.3 Product Hoses 13

4.2.4 Cleaning 14

4.2.5 Handling Powder Lacquers 14

4.3 Information About Safe Discharges 15

4.4 Protective and Monitoring Equipment 16

5 DESCRIPTION 17

5.1 Spray Gun Design 17

5.2 Functioning of the Spray Gun 17

5.3 Technical Data 18

5.3.1 Dimensions 19

5.4 Permitted Accessories 20

5.5 Scope of Delivery 20

6 ASSEMBLY AND COMMISSIONING 21

6.1 Training Assembly/Commissioning Sta 21

6.2 Storage Conditions 21

6.3 Installation Conditions 21

6.4 Preparing the Spray Gun 22

6.4.1 Selection of the Suitable Nozzle System 22

6.5 Connecting the Spray Gun 24

6.6 Grounding 26

6.6.1 Grounding the Powder Coating System 27

PEM-X1

OPERATING MANUAL

VERSION 03/2014 ORDER NUMBER DOC 2326020

Table of Contents

7 OPERATION 28

7.1 Training the Operating Sta 28

7.2 Safety Instructions 28

7.3 Optimizing the Powder Cloud for Your Coating 29

7.3.1 Recommended Settings for Total Air Volume 29

7.4 Switching O the Spray Gun 30

7.5 Adjustment of Powder Quantity 31

7.6 "Double Click" Program (High Dynamic Remote) 32

7.7 Reproducible Setting of the Nozzle Position 33

8 CLEANING AND MAINTENANCE 34

8.1 Cleaning 34

8.1.1 Cleaning Sta 34

8.1.2 Safety Instructions 34

8.1.3 Cleaning Procedures 35

8.2 Maintenance 36

8.2.1 Maintenance Sta 36

8.2.2 Safety Instructions 36

8.2.3 Maintenance Procedures 37

8.2.4 Replacing the Spray Gun 38

8.3 Removing the Fan spray nozzle 39

8.4 Fitting the Fan spray nozzle 40

8.5 Removing the Round spray nozzle 41

8.6 Fitting the Round spray nozzle 42

8.7 Replacing the Protective Wedge 43

8.8 Changing from Fan spray nozzle to Round spray nozzle 45

8.9 Assembly of the CoronaStar 47

8.10 Replacing the Suspension Hook 48

9 INSPECTIONS IN ACCORDANCEWITH DIN EN 500502: 2014 49

9.1 Overview of Inspections 50

10 DISASSEMBLY AND DISPOSAL 51

10.1 Disassembly 51

10.2 Disposal 51

11 TROUBLESHOOTING AND RECTIFICATION 52

12 ACCESSORIES 54

12.1 Fan spray nozzle 54

12.2 Deector Cone 54

12.3 Electrode Holder 54

12.4 Hose Take-up 55

12.5 CoronaStar Retrot Set 55

12.6 Wedge Tool 55

12.7 Nozzle Extension, X1 VL 150/300/500 56

12.8 Nozzle Extension, X1 VL 750 56

12.9 Powder Hose 57

12.10 Gun Connection Cable 57

12.11 Wall Mount 57

12.12 Recipe Sticker 58

12.13 Powder Measuring Adapter 59

PEM-X1

OPERATING MANUAL

VERSION 03/2014 ORDER NUMBER DOC 2326020

Table of Contents

13 SPARE PARTS 60

13.1 How Can Spare Parts Be Ordered? 60

13.2 PEM-X1 Corona Manual Gun With a Fan spray nozzle 61

13.3 PEM-X1 Corona Manual Gun With a Round spray nozzle 62

13.4 Electrode Holder, X1 R 63

14 DECLARATION OF WARRANTY AND CONFORMITY 64

14.1 Important Notes Regarding Product Liability 64

14.2 Warranty Claim 64

14.3 Declaration of Conformity 65

14.4 EC Type Examination Certicate 66

14.5 FM Approval 67

PEM-X1

OPERATING MANUAL

VERSION 03/2014 ORDER NUMBER DOC 2326020

1 ABOUT THIS MANUAL

The operating manual contains information about safely operating, maintaining, cleaning

and repairing the device.

The operating manual is part of the device and must be available to operating and service

sta.

Operating and service sta should be instructed according to the safety instructions.

The device may only be operated in compliance with this operating manual.

This equipment can be dangerous if it is not operated according to the instructions in this

operating manual.

Electrostatic manual coating systems may only be operated by qualied personnel.

1.1 PREFACE

1.2 WARNINGS, NOTICES, AND SYMBOLS IN THIS OPERATING MANUAL

Warning instructions in this operating manual highlight particular dangers to users and to

the device and state measures for avoiding the hazard. These warning instructions fall into

the following categories:

Danger - immediate risk of danger.

Non-observance will result in death or serious injury.

Warning - possible imminent danger.

Non-observance may result in death or serious injury.

Caution - a possibly hazardous situation. Non-

observance may result in minor injury.

Note - provides information about particular characteristics and how to proceed.

Notice - a possibly hazardous situation.

Non-observance may result in damage to property.

This notice warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the danger and its consequences.

DANGER

This notice warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the danger and its consequences.

WARNING

This notice warns you of a hazard!

Possible consequences of not observing the warning instructions.

The signal word indicates the hazard level.

The measures for preventing the danger and its consequences.

CAUTION

This notice warns you of a hazard!

Possible consequences of not observing the warning instructions. The signal word

indicates the hazard level.

The measures for preventing the danger and its consequences.

NOTICE

PEM-X1

OPERATING MANUAL

VERSION 03/2014 ORDER NUMBER DOC 2326020

1.3 LANGUAGES

The operating manual is available in the following languages:

German 2326019 English 2326020

French 2326021 Italian 2326022

Spanish 2326023 Russian 2333344

Chinese 2333345 Dutch 2337552

Swedish 2345951 Hungarian 2341080

Portuguese 2345347 Danish 2348202

Finnish 2348203 Norwegian 2348238

1.4 ABBREVIATIONS

Number of pieces

Position

Marking in the spare parts lists

Order No. Order number

Spare part

PEM-X1

OPERATING MANUAL

VERSION 03/2014 ORDER NUMBER DOC 2326020

2 CORRECT USE

2.1 DEVICE TYPE

Powder spray guns for manual coating of grounded work pieces

2.2 TYPE OF USE

The PEM-X1 manual powder spray gun is designed for the electrostatic coating of work

pieces with organic powders. Any other form of use is considered non-intended use.

Wagner disclaims liability for any damage resulting from non-intended use.

Electrostatic manual coating systems may only be used in spray areas equipped in

accordance with EN 12981 or under equivalent ventilation conditions.

2.3 USE IN POTENTIALLY EXPLOSIVE AREAS

In explosion hazard areas, only use approved explosion-proof electrical devices.

This type A-P electrostatic powder spray gun is suitable for processing industrial powder

paints for coating electrically conductive objects and can be used in potentially explosive

areas (zone 22). (See Chapter 3.1 Explosion Protection Identication).

PEM-X1

OPERATING MANUAL

VERSION 03/2014 ORDER NUMBER DOC 2326020

2.4 SAFETY PARAMETERS

WAGNER accepts no liability for any damage arising from non-intended use.

Electrostatic manual coating systems may only be operated in an undamaged condition.

Damaged devices must be decommissioned immediately and repaired immediately.

Use the device only to work with the products recommended by WAGNER.

Operate only the device as a whole.

Do not deactivate safety xtures.

Spare parts and accessories may have safety-relevant properties.

Use only WAGNER original spare parts and accessories.

The manual powder spray gun may only be operated under the following conditions if:

the operating sta have previously been trained on the basis of this operating manual,

the safety regulations listed in this operating manual are observed,

the operating, maintenance and repair information in this operating manual is observed,

and the statutory requirements and accident prevention regulations standards in the

country of use are observed.

2.5 PROCESSIBLE WORKING MATERIALS

Types of powder which can be charged electrostatically

Metallic powder

PEM-X1

OPERATING MANUAL

VERSION 03/2014 ORDER NUMBER DOC 2326020

2.6 REASONABLY FORESEEABLE MISUSE

2.7 RESIDUAL RISKS

Residual risks are risks which cannot be excluded even in the event of correct use.

If necessary, warning and prohibition signs at the relevant points of risk indicate residual

risks.

The following is prohibited:

coating work pieces which are not grounded,

unauthorized conversions and modications to the spray gun,

processing liquid or similar coating products,

using defective components, spare parts, or accessories other than those described in

Chapter 12 of this operating manual.

The forms of misuse listed below may result in physical injury or property damage:

Use of damp powder lacquer

Incorrectly set values for powder discharge

Incorrectly set electrostatic values

Use of defective components and accessories

Use for foodstus

Use in the pharmaceutical sector

Use with non-authorized control units

Residual risk Source Consequences Specic measures Lifecycle phase

Skin contact with

powder lacquers

and cleaning agents

Handling powder

lacquers and

cleaning agents

Skin irritation,

allergies

Wear protective

clothing,

Operation,

observe safety data

sheets

maintenance,

disassembly

Powder lacquer

in air outside the

dened working

area

Lacquering outside

the dened working

area

Inhalation of

substances

hazardous to health

Observe working

and operating

instructions

Operation,

maintenance

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