Wacker Neuson DV60 User manual
Machine models D24-01/D24-02/D24-03
Edition 1.0
Document order no. 1000409070
Language en/us
Series number DV60: WNCD2401CPAL00160
DV90: WNCD2402CPAL00160
DV100: WNCD2403EPAL00160
Operator’s manual
Dual View Truck
Copyright © 2018 Wacker Neuson Linz GmbH, Hörsching
Printed in Austria
All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable
worldwide.
This document may be used by the receiver only for the designated purpose. It may in no way be duplicated or
translated in any other language, in whole or in part, without prior permission in writing from the manufacturer.
No reproduction or translation of this publication, in whole or in part, without the written consent from
Wacker Neuson Linz GmbH.
Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal
prosecution.
Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their
products. For this reason, we may from time to time need to make changes to figures and descriptions in this
documentation that do not reflect products that have already been delivered and that will not be implemented on
these vehicles.
Technical data, dimensions and weights are only given as an indication. Non-metric values are rounded off.
Responsibility for errors or omissions not accepted.
The cover features the vehicle with possible optional equipment.
Photographs and graphics are symbolic representations and may differ from the actual products.
The Operator’s Manual and any amendments to it must always be available at the location where the vehicle is
operated. Possible amendments are included at the end of the Operator’s Manual.
Wacker Neuson Linz GmbH
Flughafenstr. 7
A-4063 Hörsching
Phone: +43 (0) 7221 63000
Fax: +43 (0) 7221 63000-2200
E-mail: office.linz@wackerneuson.com
www.wackerneuson.com
Documentation Language Order no. Documentation Language Order no.
Operator’s manual en/us 1000409070
Spare parts list
DV 60 [de en fr] 1000411616
Spare parts list
DV 100 [de en fr] 1000411661
DV 60 [it es en] 1000411617 DV 100 [it es en] 1000411662
DV 90 [de en fr] 1000411618
DV 90 [it es en] 1000411619
Legend
Original Operator’s Manual x
Translation of original Operator’s Manual –
Issue 1.0
Date 10/2018
Document BA D24 en/us*
BA D24 en/us* 1.0 * D24en_us1_0IVZ.fm I-1
Table of Contents
Table of Contents
1Foreword
1.1 Operator’s manual ................................................................................................................................ 1-1
1.2 Warranty and liability ............................................................................................................................ 1-2
2 Safety
2.1 Safety symbols and signal words ......................................................................................................... 2-1
2.2 Qualification of operating personnel ..................................................................................................... 2-2
2.3 Conduct ................................................................................................................................................ 2-3
2.4 Operation.............................................................................................................................................. 2-4
2.5 Lifting gear applications........................................................................................................................ 2-8
2.6 Trailer operation ................................................................................................................................. 2-11
2.7 Attachment operation ......................................................................................................................... 2-11
2.8 Towing, loading and transporting ....................................................................................................... 2-13
2.9 Maintenance ....................................................................................................................................... 2-15
2.10 Measures for avoiding risks................................................................................................................ 2-18
3 Introduction
3.1 Machine overview ................................................................................................................................. 3-1
3.2 Brief description of the vehicle.............................................................................................................. 3-3
3.3 Labels ................................................................................................................................................... 3-4
4 Putting into operation
4.1 Cab/control console.............................................................................................................................. 4-1
4.2 Overview of control elements ............................................................................................................. 4-19
4.3 Control and warning lights overview................................................................................................... 4-24
4.4 Preparatory work ................................................................................................................................ 4-33
4.5 Starting and stopping the engine........................................................................................................ 4-35
5Operation
5.1 Steering system.................................................................................................................................... 5-1
5.2 Accelerator actuation............................................................................................................................ 5-2
5.3 Brakes .................................................................................................................................................. 5-3
5.4 Machine travel ...................................................................................................................................... 5-6
5.5 Differential lock ................................................................................................................................... 5-11
5.6 Lighting/signaling system ................................................................................................................... 5-12
5.7 Wiper/wash system (option) ............................................................................................................... 5-17
5.8 Heating, ventilation and air conditioning system................................................................................. 5-18
5.9 Operating hydraulics........................................................................................................................... 5-19
5.10 Attachments........................................................................................................................................ 5-21
5.11 Work operation ................................................................................................................................... 5-21
5.12 Emergency lowering ........................................................................................................................... 5-26
5.13 Options ............................................................................................................................................... 5-26
5.14 Putting out of operation/back into operation ....................................................................................... 5-29
5.15 Permanently putting out of operation.................................................................................................. 5-31
6Transportation
6.1 Towing the vehicle................................................................................................................................ 6-1
6.2 Loading the vehicle............................................................................................................................... 6-5
6.3 Transporting the vehicle ....................................................................................................................... 6-9
Table of Contents
I-2 BA D24 en/us* 1.0 * D24en_us1_0IVZ.fm
Table of Contents
7 Maintenance
7.1 Information on maintenance ................................................................................................................. 7-1
7.2 Maintenance overview .......................................................................................................................... 7-2
7.3 Fluids and lubricants............................................................................................................................. 7-8
7.4 Maintenance accesses ....................................................................................................................... 7-11
7.5 Cleaning and maintenance ................................................................................................................. 7-14
7.6 Lubrication work.................................................................................................................................. 7-17
7.7 Fuel system ........................................................................................................................................ 7-17
7.8 Engine lubrication system................................................................................................................... 7-22
7.9 Cooling system ................................................................................................................................... 7-24
7.10 Air filter................................................................................................................................................ 7-27
7.11 V-belt .................................................................................................................................................. 7-28
7.12 Hydraulic system ................................................................................................................................ 7-28
7.13 Electrical system................................................................................................................................. 7-31
7.14 Heating, ventilation and air conditioning system................................................................................. 7-33
7.15 Washer system ................................................................................................................................... 7-33
7.16 Axles ................................................................................................................................................... 7-33
7.17 Braking system ................................................................................................................................... 7-33
7.18 Tyres................................................................................................................................................... 7-34
7.19 Maintenance of attachments............................................................................................................... 7-35
7.20 Maintenance of options....................................................................................................................... 7-35
8Malfunctions
8.1 Engine warning lights............................................................................................................................ 8-1
8.2 Engine and engine oil indicator lights ................................................................................................... 8-1
8.3 General malfunctions............................................................................................................................ 8-1
9 Technical data
9.1 Model designations and trade names................................................................................................... 9-1
9.2 Engine................................................................................................................................................... 9-1
9.3 Drive/axles ............................................................................................................................................ 9-2
9.4 Brakes................................................................................................................................................... 9-3
9.5 Tires...................................................................................................................................................... 9-4
9.6 Steering system .................................................................................................................................... 9-4
9.7 Operating hydraulics............................................................................................................................. 9-4
9.8 Electrical system................................................................................................................................... 9-6
9.9 Tightening torques .............................................................................................................................. 9-10
9.10 Coolant ............................................................................................................................................... 9-11
9.11 Noise emissions.................................................................................................................................. 9-11
9.12 Vibrations............................................................................................................................................ 9-12
9.13 Weight................................................................................................................................................. 9-15
9.14 Payload............................................................................................................................................... 9-16
9.15 Dimensions ......................................................................................................................................... 9-17
Index
BA D24 en/us* 1.0 * D24_1_0_konf.fm EG-1
Declaration of conformity
The indications specified above correspond to the existing information at time of going to press. They have pos-
sibly changed in the meantime (refer to the original declaration of conformity supplied with the vehicle). Applies to
EU countries, and countries with legislation similar to that of the EU. Applies to all vehicles with CE marks that
have not been modified without authorization since the product was placed on the market.
Manufacturer
Wacker Neuson Linz GmbH, Flughafenstr. 7, 4063 Hörsching, Austria
Product
Declaration of conformity
Notified body according to Directive 2006/42/EC, appendix XI:
DGUV Test-, Prüf- und Zertifizierungsstelle
Fachbereich Bauwesen, Landsberger Str. 309, 80687 Munich, Germany
Distinguishing EU number 0515
For 2000/14/EG notified body involved in procedure
TÜV SÜD Industrie Service GmbH
Westendstr. 199
D-80686 Munich
Directives and standards
We hereby declare that this product corresponds to the relevant regulations of the following Directives
and standards:
2006/42/EG, 2005/88/EG, 2000/14/EG, 2014/30/EU, 2014/53/EU (if telematics option is installed)
Appendix VIII;
DIN EN ISO 12100:2010, DIN EN 474-1:2006+A1:2009, DIN EN 474-6:2010 (except 5.2.3
and 5.2.5), DIN EN ISO 3471:2010
Authorized representative for the compilation of technical documentation
Annette Ortmayr, Team Leader Technical Documentation
Flughafenstr. 7
4063 Hörsching
Austria
Machine designation Compact Dumper
Machine model D24-01
Trade name DV60
Serial number --
Engine/output kW TD 2.9 L4 DOC/55.4
Measured sound power level dB (A) 101
Guaranteed sound power level dB (A) 101
Robert Finzel,
Member of management
EC Compliance Statement
Declaration of conformity
EG-2 BA D24 en/us* 1.0 * D24_1_0_konf.fm
Declaration of conformity
The indications specified above correspond to the existing information at time of going to press. They have pos-
sibly changed in the meantime (refer to the original declaration of conformity supplied with the vehicle). Applies to
EU countries, and countries with legislation similar to that of the EU. Applies to all vehicles with CE marks that
have not been modified without authorization since the product was placed on the market.
Manufacturer
Wacker Neuson Linz GmbH, Flughafenstr. 7, 4063 Hörsching, Austria
Product
Declaration of conformity
Notified body according to Directive 2006/42/EC, appendix XI:
DGUV Test-, Prüf- und Zertifizierungsstelle
Fachbereich Bauwesen, Landsberger Str. 309, 80687 Munich, Germany
Distinguishing EU number 0515
For 2000/14/EG notified body involved in procedure
TÜV SÜD Industrie Service GmbH
Westendstr. 199
D-80686 Munich
Directives and standards
We hereby declare that this product corresponds to the relevant regulations of the following Directives
and standards:
2006/42/EG, 2005/88/EG, 2000/14/EG, 2014/30/EU, 2014/53/EU (if telematics option is installed)
Appendix VIII;
DIN EN ISO 12100:2010, DIN EN 474-1:2006+A1:2009, DIN EN 474-6:2010 (except 5.2.3
and 5.2.5), DIN EN ISO 3471:2010
Authorized representative for the compilation of technical documentation
Annette Ortmayr, Team Leader Technical Documentation
Flughafenstr. 7
4063 Hörsching
Austria
Machine designation Compact Dumper
Machine model D24-02
Trade name DV90
Serial number --
Engine/output kW TD 2.9 L4 DOC/55.4
Measured sound power level dB (A) 101
Guaranteed sound power level dB (A) 101
Robert Finzel,
Member of management
EC Compliance Statement
BA D24 en/us* 1.0 * D24_1_0_konf.fm EG-3
Declaration of conformity
The indications specified above correspond to the existing information at time of going to press. They have pos-
sibly changed in the meantime (refer to the original declaration of conformity supplied with the vehicle). Applies to
EU countries, and countries with legislation similar to that of the EU. Applies to all vehicles with CE marks that
have not been modified without authorization since the product was placed on the market.
Manufacturer
Wacker Neuson Linz GmbH, Flughafenstr. 7, 4063 Hörsching, Austria
Product
Declaration of conformity
Notified body according to Directive 2006/42/EC, appendix XI:
DGUV Test-, Prüf- und Zertifizierungsstelle
Fachbereich Bauwesen, Landsberger Str. 309, 80687 Munich, Germany
Distinguishing EU number 0515
For 2000/14/EG notified body involved in procedure
TÜV SÜD Industrie Service GmbH
Westendstr. 199
D-80686 Munich
Directives and standards
We hereby declare that this product corresponds to the relevant regulations of the following Directives
and standards:
2006/42/EG, 2005/88/EG, 2000/14/EG, 2014/30/EU, 2014/53/EU (if telematics option is installed)
Appendix VIII;
DIN EN ISO 12100:2010, DIN EN 474-1:2006+A1:2009, DIN EN 474-6:2010 (except 5.2.3
and 5.2.5), DIN EN ISO 3471:2010
Authorized representative for the compilation of technical documentation
Annette Ortmayr, Team Leader Technical Documentation
Flughafenstr. 7
4063 Hörsching
Austria
Machine designation Compact Dumper
Machine model D24-03
Trade name DV100
Serial number --
Engine/output kW TD 2.9 L4 DOC/55.4
Measured sound power level dB (A) 101
Guaranteed sound power level dB (A) 101
Robert Finzel,
Member of management
EC Compliance Statement
EG-4 BA D24 en/us* 1.0 * D24_1_0_konf.fm
Declaration of conformity
BA D24 en/us* 1.0 * D24_1_0_100.fm 1-1
Foreword 1
1 Foreword
1.1 Operator’s manual
Information on this operator’s manual
Keep the operator's manual in the document box to the left of the seat and
always keep it with you.
Fully read and understand the operator’s manual before starting up,
servicing or repairing the vehicle. This will help avoid personal injury and
physical damage and the vehicle can be safely and economically
operated.
Wacker Neuson recommends distributors or vehicle lessors to instruct
operators accordingly.
Please contact your dealer if you require more information on the vehicle
or the Operator’s Manual.
Target-group definition
This operator's manual is aimed at new professional operating personnel
or those yet to be trained.
Operator qualification and requirements for safe operation
Among other things, safe reliable vehicle operation and a longer service
life depend on the following criteria:
• Machine model and its outfitting
• Machine maintenance
• Work and driving speed
• Nature of ground and work environment
• Operator's qualification and ability to make decisions
With a qualified training, the operator is capable of the following:
• Concrete assessment of the work situations
• Feeling for the vehicle
• Identifying potential hazard situations
• Safe working by making the correct decisions for man, vehicle and the
environment
Access to the vehicle or vehicle operation is prohibited for children and
persons under the influence of alcohol, drugs, or medicine.
Foreword
Table of contents
Index
1-2 BA D24 en/us* 1.0 * D24_1_0_100.fm
1 Foreword
Designated use
• The vehicle is used for moving earth, gravel, coarse gravel and rubble.
• Designated use also includes observing the instructions set forth in the
Operator’s Manual and observing the maintenance and service condi-
tions.
• Follow the relevant national and regional regulations.
Machine travel on public roads
The vehicle can only be driven on public roads when it conforms to the
respective national traffic laws and the operator has a valid driving license.
1.2 Warranty and liability
Warranty
Warranty claims can only be made if:
• The warranty conditions are observed. They are included in the
General Conditions of Sales and Delivery for new vehicles and spare
parts sold by the dealers of Wacker Neuson Linz GmbH.
• The daily and weekly maintenance work is carried out according to the
maintenance plan.
• The maintenance work and the handover inspection are carried out by
an authorized service center and entered in the service log.
Exemption from liability
The warranty and product liability are void in the event of personal injury
and property damage in the following cases:
• Failure to observe the safety and warning information on the vehicle
and all supplied documents.
• Failure to properly use the vehicle.
• Violation of due diligence in maintenance, repair and handling and
operation of the vehicle.
• Performing vehicle modifications without proper authority and using
spare parts, accessories, attachments and optional equipment that
have not been checked and released by Wacker Neuson Linz GmbH.
The vehicle does not meet the requirements for conformity and regis-
tration.
• Changes and modifications to the vehicle that lead to restricted
visibility. The vehicle does not meet the requirements for conformity
and registration.
This manual suits for next models
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Table of contents
