Wacker Neuson DPU 5545He User manual

Operator´s Manual

Vibratory plate

DPU 5545He

0226267en 003

12.2010

Manufacturer

Wacker Neuson SE

Preußenstraße 41

80809 München

www.wackerneuson.com

Tel.: +49-(0)89-354 02-0

Fax: +49-(0)89-354 02-390

Translation of the original operator's manual in German

1 Foreword

1Foreword

This operator's manual contains information and procedures for the safe opera-

tion and maintenance of your Wacker Neuson machine. In the interest of your

own safety and to prevent accidents, you should carefully read through the safety

information, familiarize yourself with it and observe it at all times.

This operator's manual is not a manual for extensive maintenance and repair

work. Such work should be carried out by Wacker Neuson service or authorized

specialists.

The safety of the operator was one of the most important aspects taken into con-

sideration when this machine was designed. Nevertheless, improper use or in-

correct maintenance can pose a risk. Please operate and maintain your Wacker

Neuson machine in accordance with the instructions in this operator's manual.

Your reward will be troublefree operation and a high degree of availability.

Defective machine parts must be replaced immediately!

Please contact your Wacker Neuson representative if you have any questions

concerning operation or maintenance.

No part of this publication may be reproduced in any form or by any means, elec-

tronic or mechanical, including photocopying, without the expressed written per-

mission of Wacker Neuson.

Any type of reproduction, distribution or storage on data media of any type and

form not authorized by Wacker Neuson represents an infringement of copyright

and will be prosecuted.

We expressly reserve the right to make technical modifications – even without

special notice – which aim at further improving our machines or their safety stan-

dards.

Table Of Contents

1. Technical Data 21

2. Description 23

2.1 Dimensions ..........................................................................................23

2.2 Max. admissible inclination ..................................................................23

2.3 Description of function .........................................................................24

3. Transport to work site /Recommendations on compaction 26

3.1 Transport to work site ..........................................................................26

3.2 Recommendations on compaction ......................................................27

4. Operation 28

4.1 Starting ................................................................................................28

4.2 Forward and reverse motion ...............................................................29

4.3 Switching off ........................................................................................30

4.4 Compaction without extension plates ..................................................30

4.5 Emergency start by hand ....................................................................30

4.6 Mechanical oil pressure control ...........................................................32

4.7 Starting with external battery etc. ........................................................33

4.8 Additional notes on starting at very low temperatures! ........................34

5. Maintenance 35

5.1 Maintenance schedule ........................................................................35

5.2 Engine oil .............................................................................................36

5.3 Batterry ................................................................................................37

5.4 Hydraulic control ..................................................................................38

5.5 Exciter .................................................................................................39

5.6 Exciter V-belt .......................................................................................40

6. Faults 41

Table Of Contents

6.1 Forward speed too low ........................................................................41

6.2 Reverse speed too low ........................................................................41

6.3 No reverse motion ...............................................................................41

6.4 Loss of hydraulic oil .............................................................................41

6.5 The charge control lamp will not extinguish ........................................42

6.6 Engine does not start ..........................................................................42

2 Safety DPU

6 Operator's manual

2Safety

2.1 Principle

State of the art

This machine has been constructed with state-of-the-art technology according to

the recognized rules of safety. Nevertheless, when used improperly, dangers to

the life and limb of the operator or to third persons or damage to the machine or

other materials cannot be excluded.

Proper use

The machine must only be used for the following purposes:

Compaction of soils.

Compaction of asphalt.

Shaking in of paving stones.

The machine may not be used for the following purposes:

Compaction of intensely cohesive soils.

Compaction of frozen soils.

Compaction of hard, non-compactable soils.

Compaction of soils that are not capable of bearing a load.

Its proper use also includes the observance of all instructions contained in this

operator's manual as well as complying with the required service and mainte-

nance instructions.

Any other use is regarded as improper. Any damage resulting from improper use

will void the warranty and the liability on behalf of the manufacturer. The operator

assumes full responsibility.

Structural modifications

Never attempt to modify the machine without the written permission of the man-

ufacturer. To do so will endanger your safety and the safety of other people! In

addition, this will void the warranty and the liability on behalf of the manufacturer.

Especially the following are cases of structural modifications:

Opening the machine and the permanent removal of components from

Wacker Neuson.

Installing new components which are not from Wacker Neuson and not equiv-

alent to the original parts in design and quality.

Installation of accessories which are not from Wacker Neuson.

It is no problem to install spare parts from Wacker Neuson.

It is no problem to install accessories that are available in the Wacker Neuson

product range of your machine. Please refer to the installation regulations in this

operator's manual.

DPU 2 Safety

Operator's manual 7

Requirements for operation

The ability to operate the machine safely requires:

Proper transport, storage and setup.

Careful operation.

Careful service and maintenance.

Operation

Operate the machine only as intended and only when in proper working condi-

tion.

Operate the machine in a safety-conscious manner with all safety devices at-

tached and enabled. Do not modify or disable any safety devices.

Before starting operation, check that all control and safety devices are function-

ing properly.

Never operate the machine in a potentially explosive environment.

Supervision

Never leave the machine running unattended!

Maintenance

Regular maintenance work is required in order for the machine to operate prop-

erly and reliably over time. Failure to perform adequate maintenance reduces the

safety of the machine.

Strictly observe the prescribed maintenance intervals.

Do not use the machine if it requires maintenance or repairs.

Malfunctions

If you detect a malfunction, you must shut down and secure the machine imme-

diately.

Eliminate the malfunctions that impair safety immediately!

Have damaged or defective components replaced immediately!

For further information, refer to chapter Troubleshooting.

Spare parts, accessories

Use only spare parts from Wacker Neuson or such that are equivalent to the orig-

inal parts in design and quality.

Only use accessories from Wacker Neuson.

Non-compliance will exempt the manufacturer from all liability.

2 Safety DPU

8 Operator's manual

Exclusion of liability

Wacker Neuson will refuse to accept liability for injuries to persons or for damage

to materials in the following cases:

Structural modifications.

Improper use.

Failure to comply with this operator's manual.

Improper handling.

Using of spare parts which are not from Wacker Neuson and not equivalent

to the original parts in design and quality.

Using of accessories which are not from Wacker Neuson.

Operator's manual

Always keep the operator's manual near the machine or near the worksite for

quick reference.

If you have misplaced the operator's manual or require an additional copy, con-

tact your Wacker Neuson representative or download the operator's manual from

the Internet (www.wackerneuson.com).

Always hand over this operator's manual to other operators or to the future owner

of the machine.

Country-specific regulations

Observe the country-specific regulations, standards and guidelines in reference

to accident prevention and environmental safety, for example those pertaining to

hazardous materials and wearing protective gear.

Complement the operator's manual with additional instructions taking into ac-

count the operational, regulatory, national or generally applicable safety guide-

lines.

Operator's controls

Always keep the operator's controls of the machine dry, clean and free of oil or

grease.

Operating elements such as ON/OFF switch, gas handles etc. may not be

locked, manipulated or changed without authorization.

Cleaning

Always keep the machine clean and be sure to clean it each time you have fin-

ished using it.

Do not use gasoline or solvents. Danger of explosion!

Do not use high pressure washers. Permeating water can damage the machine.

When electrical equipment is present, this can pose a serious injury risk from

electric shocks.

DPU 2 Safety

Operator's manual 9

Checking for signs of damage

Inspect the machine when it is switched off for any signs of damage at least once

per work shift.

Do not operate the machine if there is visible damage or defects.

Have any damage or defects eliminated immediately.

2.2 Qualification of the operating personnel

Operator qualifications

Only trained personnel are permitted to start and operate the machine. The fol-

lowing rules also apply:

You are at least 18 years of age.

You are physically and mentally fit.

You have received instruction on how to independently operate the machine.

You have received instruction in the proper use of the machine.

You are familiar with required safety devices.

You are authorized to start machines and systems in accordance with the

standards governing safety.

Your company or the operator has assigned you to work independently with

this machine.

Incorrect operation

Incorrect operation or misuse by untrained personnel can endanger the health

and safety of the operator or third persons and also cause machine and material

damage.

Operating company responsibilities

The operating company must make the operator's manual available to the oper-

ator and ensure that the operator has read and understood it.

Work recommendations

Please observe the recommendations below:

Work only if you are in a good physical condition.

Work attentively, particularly as you finish.

Do not operate the machine when you are tired.

Carry out all work calmly, circumspectly and carefully.

Never operate the machine under the influence of alcohol, drugs or medica-

tion. This can impair your vision, reactions and your judgment.

Work in a manner that does not endanger others.

Ensure that no persons or animals are within the danger zone.

2 Safety DPU

10 Operator's manual

2.3 Protective gear

Work clothing

Clothing should be appropriate, i.e. should be close-fitting but not restrict your

movement.

When on construction sites, do not wear long hair loosely, loose clothing or jew-

elry including rings. These objects can easily get caught or be drawn in by mov-

ing machine parts.

Only wear clothing made of material that is not easily flammable.

Personal protective gear

Wear personal protective gear to avoid injuries or health hazards:

Non-skid, hard-toed shoes.

Work gloves made of durable material.

Overalls made of durable material.

Hard hat.

Ear protection.

Ear protection

This machine generates noise that exceeds the country-specific permissible

noise levels (individual rating level). It may therefore be necessary to wear ear

protection. You can find the exact value in the chapter Technical Data.

When wearing ear protection while working, you must pay attention and exercise

caution because your hearing is limited, e.g. in case someone screams or a sig-

nal tone sounds.

Wacker Neuson recommends that you always wear ear protection.

2.4 Transport

Switching off the machine

Before you transport the machine, it must be switched off, and the engine must

be given sufficient time to cool down.

Center pole in transport position

Before commencing transport, move the center pole to the transport position. Let

the center pole latch into its lock.

Observing hazardous materials regulations

Observe the national safety guidelines and the hazardous materials regulations

that apply to the respective means of transportation.

Table of contents

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