Wacker Neuson RCP 20 User manual
Operator's manual
Cutting machine with interchangeable head
RCP
20, 25
0215052en 002
03.2008
Contents
3
Contents
1 Foreword .................................................................................................................... 5
2 Introduction ............................................................................................................... 6
2.1 Means of representation for this operator's manual ........................................... 6
2.2 WACKER representative .................................................................................... 7
2.3 Described machine parts.................................................................................... 7
3 Safety information .................................................................................................... 8
3.1 Principle.............................................................................................................. 8
3.2 Qualification of the operating personnel ........................................................... 11
3.3 Protective gear ................................................................................................. 12
3.4 Transport .......................................................................................................... 12
3.5 Operating safety ............................................................................................... 12
3.6 Safety during the operation of hand machines ................................................. 14
3.7 Safety during the operation of electric appliances............................................ 14
3.8 Safety during the operation of hydraulic machines........................................... 15
3.9 Maintenance ..................................................................................................... 15
3.10 Labels............................................................................................................... 16
3.11 Safety devices .................................................................................................. 17
4 Scope of delivery .................................................................................................... 18
5 Description .............................................................................................................. 19
5.1 Application........................................................................................................ 19
5.2 Functionality ..................................................................................................... 19
5.3 Components and operator's controls................................................................ 19
6 Transport ................................................................................................................. 22
7 Operation ................................................................................................................. 23
7.1 Prior to starting the machine............................................................................. 23
7.2 Adjusting the machine ...................................................................................... 24
7.3 Starting up ........................................................................................................ 26
7.4 Decomissioning ................................................................................................ 29
8 Maintenance ............................................................................................................ 30
8.1 Maintenance schedule...................................................................................... 30
8.2 Maintenance work ............................................................................................ 31
8.2.1 Visual inspection for damage ............................................................... 31
8.2.2 Changing the knife................................................................................ 32
8.2.3 Checking the hydraulic oil level ............................................................ 33
8.2.4 Changing the hydraulic oil .................................................................... 35
8.3 Installing and removing the cutting head .......................................................... 38
4
Contents
9 Troubleshooting ...................................................................................................... 41
10 Disposal ................................................................................................................... 42
10.1 Disposal of the machine ................................................................................... 42
11 Accessories ............................................................................................................. 43
11.1 General notes................................................................................................... 43
11.2 Bending head ................................................................................................... 43
11.2.1 Safety ................................................................................................... 43
11.2.2 Scope of delivery.................................................................................. 44
11.2.3 Description............................................................................................ 44
11.2.4 Operation.............................................................................................. 46
11.2.5 Technical data for accessories ............................................................. 51
12 Technical data ......................................................................................................... 52
12.1 RCP-20/25 - 230 .............................................................................................. 52
12.2 RCP-20/25 - 115 .............................................................................................. 53
12.3 RCP-20/25 - 120 .............................................................................................. 54
12.4 Extension cable ................................................................................................ 55
EC Declaration of Conformity ................................................................................ 57
DIN EN ISO 9001 Certificate ................................................................................... 59
Foreword
5
1Foreword
This operator's manual contains information and procedures for the safe opera-
tion and maintenance of your WACKER machine. In the interest of your own
safety and to prevent accidents, you should carefully read through the safety in-
formation, familiarize yourself with it and observe it at all times.
This operator's manual is not a manual for extensive maintenance and repair
work. Such work should be carried out by WACKER Service or authorized spe-
cialists.
The safety of the operator was one of the most important aspects taken into con-
sideration when this machine was designed. Nevertheless, improper use or in-
correct maintenance can pose a risk. Please operate and maintain your
WACKER machine in accordance with the instructions in this operator's manual.
Your reward will be troublefree operation and a high degree of availability.
Defective machine parts must be replaced immediately!
Please contact your WACKER representative if you have any questions con-
cerning operation or maintenance.
All rights reserved, especially reproduction and distribution rights.
Copyright 2008 Wacker Construction Equipment AG
No part of this publication may be reproduced in any form or by any means, elec-
tronic or mechanical, including photocopying, without the expressed written per-
mission of WACKER.
Any type of reproduction, distribution or storage on data media of any type and
form not authorized by WACKER represents an infringement of copyright and will
be prosecuted.
We expressly reserve the right to make technical modifications – even without
special notice – which aim at further improving our machines or their safety stan-
dards.
6
Introduction
2 Introduction
2.1 Means of representation for this operator's manual
Warning symbols
This operator's manual contains safety imformation of the categories:
DANGER, WARNING, CAUTION, NOTICE.
They should be followed to prevent danger to life and limb or damage to equip-
ment or improper service.
Notes
Note: Complementary information will be displayed here.
Instructions
fThis symbol indicates there is something for you to do.
1. Numbered instructions indicate that you have to carry out something in a defined
sequence.
This symbol is used for lists.
DANGER
This warning notice indicates hazards that result in serious injury or even death.
fDanger can be avoided by the following the actions mentioned.
WARNING
This warning notice indicates hazards that can result in serious injury or even
death.
fDanger can be avoided by the following the actions mentioned.
CAUTION
This warning notice indicates hazards that can result in minor injury.
fDanger can be avoided by the following the actions mentioned.
NOTICE
This warning notice indicates hazards that can result in material damage.
fDanger can be avoided by the following the actions mentioned.
Introduction
7
2.2 WACKER representative
Depending on your country, your WACKER representative is your WACKER
Service, your WACKER affiliate or your WACKER dealer.
You can find the addresses in the Internet at www.wackergroup.com.
The addresses of the WACKER main locations are located at the end of this op-
erator's manual.
2.3 Described machine parts
This operator's manual is valid for different machine parts from a product range.
Therefore some figures can differ from the actual appearance of your machine.
It is also possible that the descriptions include components which are not a part
of your machine.
Details for the described machine types can be found in the chapter Technical
Data.
8
Safety information RCP
3 Safety information
3.1 Principle
State of the art
This machine has been constructed with state-of-the-art technology according to
the recognized rules of safety. Nevertheless, when used improperly, dangers to
the life and limb of the operator or to third persons or damage to the machine or
other materials cannot be excluded.
Proper use
The machine may only be used for cutting reinforcing steel.
The diameter and tensile strength of the reinforcing steel that may be processed
with the machine are dependent on the machine design. Please refer to the
chapter Technical Data for information concerning your machine.
Worksites are construction sites and operations which fabricate reinforcements
or process reinforcing iron. The machine may only be used for legal and permit-
ted purposes.
The machine must not be used for processing the following materials:
Wires
Pipes
Plastics
Wood
Its proper use also includes the observance of all instructions contained in this
operator's manual as well as complying with the required service and mainte-
nance instructions.
Any other use is regarded as improper. Any damage resulting from improper use
will void the warranty and the liability on behalf of the manufacturer. The operator
assumes full responsibility.
RCP Safety information
9
Structural modifications
Never attempt to modify the machine without the written permission of the man-
ufacturer. To do so will endanger your safety and the safety of other people! In
addition, this will void the warranty and the liability on behalf of the manufacturer.
Especially the following are cases of structural modifications:
Opening the machine and the permanent removal of components from
WACKER.
Installing new components which are not from WACKER and not equivalent
to the original parts in design and quality.
Installation of accessories which are not from WACKER.
It is no problem to install spare parts from WACKER.
It is no problem to install accessories that are available in the WACKER product
range of your machine. Please refer to the installation regulations in this opera-
tor's manual.
Requirements for operation
The ability to operate the machine safely requires:
Proper transport, storage and setup.
Careful operation.
Careful service and maintenance.
Operation
Operate the machine only as intended and only when in proper working condi-
tion.
Operate the machine in a safety-conscious manner with all safety devices at-
tached and enabled. Do not modify or disable any safety devices.
Before starting operation, check that all control and safety devices are function-
ing properly.
Never operate the machine in a potentially explosive environment.
Maintenance
Regular maintenance is required in order for the machine to operate properly and
reliably over time. Neglected maintenance work can make the machine danger-
ous to use.
Strictly observe the prescribed maintenance intervals.
Do not use the machine if it requires maintenance or repairs.
Malfunctions
If you detect a malfunction, you must shut down and secure the machine imme-
diately.
Eliminate the malfunctions that impair safety immediately!
Have damaged or defective components replaced immediately!
For further information, refer to chapter Troubleshooting.
10
Safety information RCP
Spare parts, accessories
Only use spare parts and accessories from WACKER. Non-compliance will ex-
empt the manufacturer from all liability.
Exclusion of liability
WACKER will refuse to accept liability for injuries to persons or for damage to
materials in the following cases:
Structural modifications.
Improper use.
Improper handling.
Use of spare parts and accessories not produced by WACKER.
Operator's manual
Always keep the operator's manual near the machine or near the worksite for
quick reference.
If you have misplaced the operator's manual or require an additional copy, con-
tact your WACKER representative or download it from the Internet
(www.wackergroup.com).
Always hand over this operator's manual to other operators or to the future owner
of the machine.
Country-specific regulations
Observe the country-specific regulations, standards and guidelines in reference
to accident prevention and environmental safety, for example those pertaining to
hazardous materials and wearing protective gear.
Complement the operator's manual with additional instructions taking into ac-
count the operational, regulatory, national or generally applicable safety guide-
lines.
Operator's controls
Always keep the operator's controls of the machine dry, clean and free of oil or
grease.
The function of the operator's controls must not be manipulated or rendered in-
effective.
Cleaning
Always keep the machine clean and be sure to clean it each time you have fin-
ished using it.
Do not use gasoline or solvents. Danger of explosion!
This manual suits for next models
4
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