WABECO D2000 User manual
Operating Instructions
Lathes
with cylindrical guideways
D2000 D2400 D3000
2
Please read before putting into operation for the rst time!
Every person that operates the machine, maintains or repairs it, must have read the operating
instructions, and in particular, the safety notes prior to putting the machine into operation.
Please store these documents for subsequent use.
Original version in German/translation in English
Status at 06/2018
Dear Customer!
With the purchase of the WABECO machine you have decided in favour of a quality tool. This
machine has been manufactured with the greatest of care and subject to precise quality controls.
These operating instructions are designed to help you to use your new machine safely and correctly.
For this reason, we ask you to read the appropriate notes through attentively and to take care to
observe them.
After unpacking the tool, check whether any transportation damages have occurred. Complaints,
whatever their nature, should be communicated immediately. Subsequent claims cannot be
recognised.
For all queries and replacement part orders, please always specify the machine number (see type
plate).
Reprinting and reproductions of any kind, even extracts, require the written permission of
WABECO
The transportation and protective packaging is made of the following materials:
■ Corrugatedcard
■ PolystyrenewithoutFreon
■ Polyethylenefoil
■ Timberassingle-usepallet(untreated)
■ Europallet(multipleusepackaging)
If you no longer need the items, or you do not want to reuse them, dispose of these items at the
ofciallyrecognisedrecyclingpoints.
The machine is manufactured in such a way that 98% of the used materials that can be recycled,
for example, steel, cast iron, aluminum and only 2% are chemical materials, e.g. cable sleeves of
electricalcables,PCBs.
Ifyouhaveanydifcultiesindisposingofthesepartsproperly,wewouldbehappytohelp:withprior
agreement we will take back the machine in full and dispose of it. You must, however, cover the costs
of sending it to us.
Disposing of the machine
wabeco-rs.de
WalterBlombachGmbH
42899 Remscheid
AmBlaffertsberg13
Germany
Phone+492191597-0
Fax +492191597-42
E-Mail[email protected]
3
Index
Declaration of conformity for D2000 6
Declaration of conformity for D2400 7
Declaration of conformity for D3000 8
1. Important safety notes 9
1.1 Intended use 9
1.2 Improper and incorrect use 9
1.3 Modicationstothemachine 9
1.4 Safety regulations for proper use 9
1.5 Safetyfeatures 12
1.6 Explanations of the symbols 12
2. Delivery and set up 13
2.1 Transporting the machine 14
3. Putting into operation 15
4. Specications regarding the machine 15
4.1 Identicationofthemodel 15
4.2 D2000 15
4.2.1 Declarationofnoiselevels 15
4.2.2 Technical data 16
4.2.3 Dimensions 17
4.3 D2400 17
4.3.1 Declarationofnoiselevels 17
4.3.2 Technicaldata 18
4.3.3 Dimensions 19
4.4 D3000 19
4.4.1 Declaration of noise levels 19
4.4.2 Technical data 20
4.4.3 Dimensions 21
4.5 Revolutionselection 21
4.6 Diagram for reading off the revolutions 22
4.7 Revolutionchanger 22
4.8 Electricalequipment 23
5. Achieving optimum results 24
and avoiding incorrect usage
6. Thread cutting and automatic feed 26
6.1 Thread cutting 26
6.2 Useofchangegears 27
6.3 Left-handthread(optional) 31
7. Maintenance 32
8. Lubrication of the machine 32
9. Re-adjusting the main spindle 33
4
Index
10. Re-adjusting the tool slide 34
11. Tailstock 35
12. 3- and 4-jaw lathe chuck 36
13. Operational faults and the elimination of such 37
14. Control elements 40
14.1 D2000 and D2400 lathes 40
14.2 D3000lathe 41
15. Drawings and legends 42
15.1 Headstock 42
15.2 FoundationwithmotorandcovercapforD2000/D2400 44
15.3 FoundationwithmotorandcovercapforD3000 46
15.4 ChangegearquadrantforD2000/D2400/D3000 48
15.5 TransmissionandleadscrewdriveforD2000/D2400/D3000 50
15.6 LeadscrewdriveforD3000 54
15.7 Toolslide–longitudinalslide 56
15.8 Toolslide–crossslide 58
15.9 Tailstock 60
15.10 RearbearingwithguiderodsforD2000/D2400 62
15.11 RearbearingwithguiderodsforD3000 64
16. Circuit diagram 66
16.1 For D2000/D2400 66
16.2 ForD3000 67
16.3 Keyforcircuitdiagram 68
17. Chip tray with splash guard (optional) 69
17.1 Settingupthechiptraywithsplashguard 69
17.2 Mountingthechiptraywithsplashguardonthe 70
machine base cabinet (optional)
17.3 Drawingandlegend 71
18. Coolant unit (optional) 72
18.1 Settingupthecoolantunit 72
18.2 Mountingofthecoolantunittothe 73
machine base cabinet (optional)
18.3 Safetyregulationsforthehandlingofcoolinglubricant 74
18.4 Fillingthecoolantunit 75
18.5 Operatingthecoolantunit 75
18.6 Positioningthesegmentedcoolanthose 76
18.7 Controllingtheowofcoolantusingthecoolantshut-offvalve 76
18.8 Drawingandlegend 77
5
Index
19. Fixed stay 79
19.1 Operatingthexedstay 79
19.2 Drawing and legend 80
20. Live stay 81
20.1 Operating the live stay 81
20.2 Drawing and legend 82
21. Clamping angle with milling attachment (optional) 83
21.1 Mountingtheclampinganglewithmillingattachmenttothelathe 83
21.2 Controlelements 85
21.3 Feedmotionofthemillingattachment 85
21.4 Adjustment of the dovetail guide 86
21.5 Alignmentofthemillingattachment 86
21.6 Lubricationoftheclampinganglewithmillingattachment 86
21.7 Drawingandlegend 87
22. Collet chuck (optional) 88
22.1 Mountingthecollectchuck 88
22.2 Drawing and legend 88
22.3 Installationandremovalofcollets 89
6
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid and Neuerburg
D-42871Remscheid Postfach120161 Telefon:(02191)597-0 Fax:(02191)597-42
D-54673Neuerburg WABECOStr.1-10 Telefon:(06564)9697-0 Fax:(06564)9697-25
that the following named
Universal lathe
Type:
D2000
in the serial version, meets the following relevant regulations
- Machinery Directive 2006/42 EG
- EMC Directive 2014/30/EU
- Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealready
published and applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN ISO 23125:2015
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadofthe
abovenamedmanufacturer,MrChristophSchneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneider
7
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid and Neuerburg
D-42871Remscheid Postfach120161 Telefon:(02191)597-0 Fax:(02191)597-42
D-54673Neuerburg WABECOStr.1-10 Telefon:(06564)9697-0 Fax:(06564)9697-25
that the following named
Universal lathe
Type:
D2400
in the serial version, meets the following relevant regulations
- Machinery Directive 2006/42 EG
- EMC Directive 2014/30/EU
- Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealready
published and applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN ISO 23125:2015
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadofthe
abovenamedmanufacturer,MrChristophSchneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneider
8
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid and Neuerburg
D-42871Remscheid Postfach120161 Telefon:(02191)597-0 Fax:(02191)597-42
D-54673Neuerburg WABECOStr.1-10 Telefon:(06564)9697-0 Fax:(06564)9697-25
that the following named
Universal lathe
Type:
D3000
in the serial version, meets the following relevant regulations
- Machinery Directive 2006/42 EG
- EMC Directive 2014/30/EU
- EU Low Voltage Directive 2014/35/EU
Inordertofull/implementtherequirementsofthedirectivesnamedabove,thealready
published and applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2007
DIN EN ISO 23125:2015
Proxyforthecompilationofthetechnicaldocumentationistheoperationalheadofthe
abovenamedmanufacturer,MrChristophSchneider.
D-54673Neuerburg2018
________________________________
Placeanddateofissue
________________________________
Operational head Christoph Schneider
9
1. Important safety notes
1.1 Intended use
The lathes described in these operating instructions are designed for the processing of metal, plastic
and timber only.
To ensure safe operation of the lathes, the regulations set out in the chapter: „Safety regulations“ must
be observed.
The lathes described in these operating instructions have been developed and manufactured for the
purpose named above. Walter Blombach GmbH accepts no responsibility for property damage and
personal injury caused as a result of not intended and incorrect use of the lathes.
1.2 Improper and incorrect use
1.3 Modications to the machine
Forreasonsofsafety,itisforbiddenfortheusertomakemodicationsofanytypetothelathe.
WalterBlombachGmbHacceptsnoresponsibilityforpropertydamageandpersonalinjurycausedas
aresultofanymodicationstothelathebytheuserthathavenotexpresslybeenauthorisedbythe
company.
1.4 Safety regulations for proper use
The machine may represent a source of danger if it is not used correctly. For this reason, it is important
that the following safety regulations are read attentively and observed carefully.
Every person that operates the machine, maintains or repairs it, must have read the operating
instructions, and in particular, the safety notes prior to putting the machine into operation.
In order to full these requirements, these operating instructions must accompany the machine
throughout its entire lifetime and be available for research.
In the event that the machine changes owners, the operating instructions must thus be passed on to
the new owner along with the machine.
10
1. Important safety notes
1.4 Safety regulations for proper use
1. Only specially trained persons may operate the machine. The guarantee and warranty are
voided if damages are caused by improper operation.
2. We remind you that no liability will be accepted for damages caused by not observing these
operating instructions.
3. The operator of the machine is to ensure that at least one copy of the operating instructions is
stored in the immediate vicinity of the machine and available to the people who work with the
machine.
4. Theoperatoristoensurethatthesafetyanddangernoticationsonthemachineareobserved
and that the signs are kept in a legible state.
5. Do not work without goggles.
6. Wearclosettingclothingand,ifyouhavelonghair,wearahairnet.Donotwearloosettingor
loose items (ties, shirt sleeves, jewellery etc.).
7. Gloves may not be worn.
8. Intheeventofanemissionnoiselevelasof80dB(A)attheworkplace,eardefendersmustbe
worn.
9. The machine may not operate without supervision.
10. Secureyourmachineinsuchawaythatitcannotbeswitchedonbychildren.Personswhohave
not been trained may not operate the machine.
11. Beforeusingthemachine,makesureitisingoodworkingcondition.Payspecialattentiontoany
damagetothegroundedplugortheelectricalconnections.Neveroperatethemachinewitha
defective, crushed or exposed cable.
12. Plugthegroundedplugintoasuitablesocketforthemachine.Thecableforthemachinemay
onlybeconnectedtoasafetysocketoraconnectionbox.Havethesafetysocketorconnection
box checked by an electrical specialist before hand.
13. The safety socket or connection box must be close enough to the machine that the power cable
is not under strain.
14. When carrying out maintenance and cleaning work, the machine must be switched off and the
grounded plug pulled out.
15. Set-upworkisonlytobecarriedoutwiththemachineswitchedoff.
16. Do not reach into the operating machine.
17. Always switch the machine off when you are not using it.
18. Remain with the machine until it has come to a standstill.
Other manuals for D2000
1
This manual suits for next models
2
Table of contents
Other WABECO Lathe manuals
