Vulcan-Hart G260 User manual

ENDURANCE SERIES

GAS RESTAURANT RANGES

MODEL

G36

*G36C

G60

*G60C

G260

*G260C

*Availability to be announced.

VULCAN-HART

DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC

WWW.VULCANHART.COM

P.O. BOX 696, LOUISVILLE, KY 40201-0696

TEL. (502) 778-2791

INSTALLATION &

OPERATION MANUAL

For additional information on Vulcan-Hart or to locate an authorized parts

and service provider in your area, visit our website at www.vulcanhart.com

FORM 35633 Rev. A (06-05)

G36

— 2 —

IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL

GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND

ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.

POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE

EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED

FROM THE LOCAL GAS SUPPLIER.

IMPORTANT

IN THE EVENT A GAS ODOR IS DETECTED,

SHUT DOWN UNITS AT MAIN SHUTOFF VALVE

AND CONTACT THE LOCAL GAS COMPANY

OR GAS SUPPLIER FOR SERVICE.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE VAPORS OR LIQUIDS IN THE

VICINITY OF THIS OR ANY OTHER APPLIANCE.

WARNING

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE

CAN CAUSE PROPERTY DAMAGE, INJURY OR

DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY BEFORE

INSTALLING OR SERVICING THIS EQUIPMENT.

IN THE EVENT OF A POWER FAILURE, DO NOT

ATTEMPT TO OPERATE THIS DEVICE.

— 3 —

INSTALLATION, OPERATION AND CARE OF

ENDURANCE SERIES GAS RESTAURANT RANGES

PLEASE KEEP THIS MANUAL FOR FUTURE USE

GENERAL

Vulcan ranges and ovens are produced with quality workmanship and material. These ranges are

designed with efficiency in cooking performance, sanitation and ease of cleaning ability in mind.

Proper installation, usage and maintenance of your range will result in many years of satisfactory

performance.

The manufacturer suggests that you thoroughly read this entire manual and carefully follow all of

the instructions provided.

INSTALLATION

UNPACKING

This range was inspected before leaving the factory. The transportation company assumes full

responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking,

check for possible shipping damage. If the range is found to be damaged, save the packaging

material and contact the carrier within 15 days of delivery.

Carefully unpack range(s) and place in the approximate installation position, whether as a battery

or single stand-alone range.

Remove parts (packed in a cardboard box) from oven cavity, or cabinet body, or on top of modular

range(s).

If burner has been shipped using any package strapping devices, remove these before installing

the range.

Before installing, check the electrical service (Convection Oven Models only) and type of gas

supply (natural or propane) to make sure they agree with the specifications on the rating plate

located on the inside of the burner box lower panel. The rating plate will show the voltage, phase,

cycle, full load ampere, BTU, as well as the type of gas. If the supply and equipment requirements

do not agree, do not proceed with the installation. Contact your dealer or Vulcan-Hart immediately.

OPTIONAL FIELD INSTALLABLE ACCESSORIES

DESCRIPTION ACCESSORIES

Flue Devices 23" (584 mm) high stainless steel backsplash with plate shelf

23" (584 mm) high stainless steel backsplash with broiler mounting brackets

Stainless steel 11" (279 mm) high riser

Flex Hose and Quick 1" (25 mm) flex hose / disconnect, 4' (1219 mm) long.

Disconnect

Oven Racks 1 extra rack with standard and convection ovens.

Casters Set of four 6" (152 mm) casters.

— 4 —

LOCATION

The equipment area must be kept free and clear of combustible substances.

Installation clearances (32,000 and 35,000 BTU/hr.):

COMBUSTIBLE NONCOMBUSTIBLE

CONSTRUCTION CONSTRUCTION

Back: 6" (152 mm) 0"

Right Side: 10" (254 mm) 0"

Left Side: 10" (254 mm) 0"

The installation location must allow adequate clearances for servicing and proper operation. A

minimum front clearance of 35" (889 mm) is required.

The ranges are suitable for installation on combustible floors when 6" (152 mm) adjustable legs or

casters are used. When legs or casters are removed, use only on noncombustible floors, curb, or

platform, with front appliance projecting 3" (76 mm) beyond curb or platform.

Ranges with convection ovens should be installed on 6" (152 mm) legs or casters, allowing 6" (152 mm)

clearance from the rear of the range.

All modular ranges are to be installed only on non-combustible floors.

The range(s) must be installed so that the flow of combustion and ventilation air will not be

obstructed. Adequate clearance for air openings into the combustion chamber(s) must be provided.

Make sure there is an adequate supply of air in the room to allow for combustion of the gas at the

burners.

INSTALLATION CODES AND STANDARDS

Your Vulcan Range must be installed in accordance with:

In the United States of America:

1. State and local codes.

2. National Fuel Gas Code, ANSI-Z223.1 (latest edition). Copies may be obtained from The

American Gas Association, Inc., 1515 Wilson Blvd., Arlington, VA 22209.

3. National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained from The

National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

In Canada:

1. Local codes.

2. CSA B149.1 Natural Gas and Propane Installation Code.

3. CSA C22.1 Canadian Electrical Code.

The above are available from the Canadian Standard Association, 5060 Spectrum Way, Suite 100,

Mississauga, Ontario, Canada L4W 5N6.

— 5 —

ASSEMBLY

The range is shipped as a complete unit and does not require field assembly.

Bumper Bars (Convection Oven only)

Bumper bars equipped with this unit must be installed. Failure to install bars may result in motor

damage and will void the equipment warranty.

Legs

The range is supplied on 6"(152 mm) adjustable stainless steel legs. (For additional leg information

see Leveling section of this manual).

Casters

Ranges mounted on casters must use a flexible connector

(not supplied by Vulcan) that complies with the Standard for

Connectors for Movable Gas Appliances, ANSI Z21.69 •

CSA 6.16 and a quick-disconnect device that complies with

the Standard for Quick-Disconnect Devices for Use With

Gas Fuel, ANSI-Z21.41 • CSA 6.9. In addition, adequate

means must be provided to limit movement of the appliance

without depending on the connector and the quick-

disconnect device or its associated piping to limit appliance

movement. Attach the restraining device at the rear of the

range as shown in Fig. 1.

If disconnection of the restraint is necessary, turn off the gas supply before disconnection.

Reconnect this restraint prior to turning the gas supply on and returning the range to its installation

position.

Separate instructions for installing casters to the range are included with the casters.

Note: If the range is installed on casters and is moved for any reason, it is recommended that the

range be releveled front to back and side to side for even baking.

PL-51219

CONNECT GAS LINE

STRAIN

RELIEF HERE

Fig. 1

— 6 —

RANGE TOP SECTIONS

1. Remove top grate.

2. Remove burner/venturi/pilot assemblies from the oven compartment and discard any packing

materials in the drip pan basin.

3. Install the burner/venturi/pilot assemblies in the proper position (Fig. 13, 14 & 15 in this manual).

4. Install all knobs.

GRIDDLE

The range is shipped with the griddle in place for cooking. No farther griddle installation is required,

except for models G260 and G260C with a broiler/griddle.

BROILER GRIDDLE BRICKS

1. Remove six 5 1/4" x 2 1/4" (133 x 57 mm) and six 5 1/4" x 5 1/16 (133 x 129 mm) bricks from the

shipping box packaged in the oven cavity.

2. Install the 5 1/4" x 2 1/4" (133 x 57 mm) bricks to the left and right hand sides of the broiler by

inserting the bricks individually through the front opening in the broiler. Angle the brick sideways

for easy fit between the burner edges. Set the bricks flat in place resting on the broiler side and

burner edges. Push each brick as far to the rear of the broiler as possible to ensure easy fit of

last brick.

3. Install the remaining six 5 1/4" x 5 1/16 (133 x 129 mm) bricks to the center section as described

in step 2. Place the bricks on the center burner edges only.

LEVELING

To level the range, place a carpenter's level on the range top and check leveling of the unit side to

side and front to rear. Achieve leveling by turning each foot section of the unit's leg as needed.

Turning the foot in a counter clockwise direction will increase height and clockwise will decrease

BACKSPLASH/ SHELF

This range is supplied with a standard 23" (584 mm) high backsplasher with a 22" (559 mm) high

mounted plate shelf. To install the backsplasher and plate shelf, follow steps 1 through 9 below.

1. Remove the crating material for the

backsplasher/plate shelf. The backsplasher/

plate shelf is crated resting against the rear

of the range.

2. Remove the entire back row of burner grates

from the range top (Fig. 2).

Fig. 2

— 7 —

3. Lift backsplash up above the range and slide the channels evenly into the spaces provided at

the rear of the range (Fig. 3). Do not force the backsplasher channels down. Guide the

backsplasher evenly into place until it stops.

4. When the backsplasher comes to a stopping point, from the rear of the unit, reach down and

carefully pull the splasher back panel out away from the range (Fig. 4).

5. Resume sliding the backsplasher channels evenly down until it stops again. Do not force

backsplasher channels down.

6. At the second stopping point, move to the front of the range and carefully pull the bottom of the

backsplasher front panel forward. Continue to slide the backsplasher down onto the range until

it is resting squarely over the rear top support channel (Fig. 5 & 6).

7. Place the entire row of rear burner grates back in place on the range top.

Fig. 3 Fig. 4

Fig. 5 Fig. 6

— 8 —

GAS PRESSURE REGULATOR

A gas regulator is shipped packaged separately with this unit in the oven cavity area.

This regulator must be installed by an authorized service person before the unit is placed into

operation. See unit data plate, riveted inside the lower front kick panel, for pressure regulator

setting information.

1. Locate either a 3/4" or 1" (19 or 25 mm) NPT gas connection pipe protruding through the back

of the unit.

2. Cover the pipe threads with pipe joint compound resistant to propane gases.

3. Screw the regulator onto the pipe hand tight with flow direction arrow pointing towards the back

of the unit and the regulator adjustment in the up right position.

4. Using a pipe wrench, tighten the regulator securely in the upright position.

Note: The regulator is preset and should not require any additional adjustments.

The pressure regulator must be mounted horizontally to ensure the proper preset outlet pressure.

If mounted in any other direction, the outlet pressure must be rechecked and possibly reset.

A leak limiter is supplied with every regulator to allow excess gas pressure to escape. Do not

obstruct the limiter or the gas regulator, as obstruction may cause the regulator to malfunction.

8. Lift the plate shelf and hang this onto the top of the backsplasher (Fig. 7).

9. From the rear of the range, secure the plate shelf to the backsplasher by placing four 1/4x 20 x

2 5/16 (6 x 509 x 59 mm) bolts provided into the existing bolt holes and tighten (Fig. 8).

NOTE: For broiler mounting, assemble the backsplasher/plate shelf as described in steps 1 through

9, then follow instructions provided by the broiler manufacturer for mounting the broiler to the plate

shelf.

Fig. 7 Fig. 8

— 9 —

GAS CONNECTIONS

CAUTION: All gas supply connections and any pipe joint compound used must be

resistant to the action of propane gases.

WARNING: PRIOR TO LIGHTING, CHECK ALL JOINTS IN THE GAS SUPPLY LINE FOR

LEAKS. USE SOAP AND WATER SOLUTION. DO NOT USE AN OPEN FLAME.

After piping has been checked for leaks, all piping receiving gas should be fully purged to remove air.

TESTING THE GAS SUPPLY SYSTEM

When test pressures exceed 1/2psig (3.45 kPa), the range and its individual shutoff valve must be

disconnected from the gas supply piping system.

When test pressures are 1/2 psig (3.45 kPa) or less, the range must be isolated from the gas supply

system by closing its individual manual shutoff valve.

FLUE CONNECTIONS

DO NOT obstruct the flow of flue gases from the flue located on the rear of the range. It is

recommended that the flue gases be ventilated to the outside of the building through a ventilation

system installed by qualified personnel.

From the termination of the flue to the filters of the hood venting system, a minimum clearance of

18" (457 mm) must be maintained.

Information on the construction and installation of ventilating hoods may be obtained from the

standard for "Vapor Removal from Cooking Equipment," NFPA No. 96 (latest edition), available

from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

— 10 —

ELECTRICAL CONNECTIONS (CONVECTION OVEN ONLY)

WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE

APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL

ELECTRICAL CODES.

WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW

LOCKOUT / TAGOUT PROCEDURES.

WARNING: APPLIANCES EQUIPPED WITH A FLEXIBLE ELECTRIC SUPPLY CORD ARE

PROVIDED WITH A THREE-PRONG GROUNDING PLUG. IT IS IMPERATIVE THAT THIS

PLUG BE CONNECTED INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE.

IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT AN

ELECTRICIAN. DO NOT REMOVE THE GROUNDING PRONG FROM THIS PLUG.

The range is designed for 120 volt power supply or optional 240 volt single phase, 15 amp, 50/60

Hz power supply.

All 120 volt ranges are supplied with a flexible electric supply cord and plug and must be plugged

into the proper receptacle before turning on gas. If the appliance is not equipped with a grounding

plug and electric supply is needed, ground the appliance by using the ground lug provided. All 240

volt electric systems are manufactured for hard wire installation connections. (Refer to the wiring

diagram shipped with this unit in instructional material packet.) An electrical diagram is attached to

the back near the motor mounting area.

Do not connect the range to electrical supply until after gas connections have been made.

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