Vortex BlueOne BWO 155 SL User manual

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Original operating

instructions

Deutsche Vortex GmbH & Co. KG

Kästnerstraße 6

71642 Ludwigsburg

Germany

Fon: +49(0)7141.2552-0

E-Mail: info@deutsche-vortex.com

www. deutsche-vortex.com

DIN EN 60335-1:2010-11; EN 60335-1:2002+ A11+ A1+ A12+ A2+ A13+ A14 :2010

DIN EN 60335-1/A15: 2012-03; EN 60335-1/A15: 2011

DIN EN 60335-2-51:2012-08; EN 60335-2-51: 2003+ A1+A2:2012

DIN EN 62233:2008-11; EN 62233:2008

DIN EN 62233 Ber.1: 2009-04; EN 62233 Ber.1:2008

DIN EN 62233 Ber,1:2009-04; EN 62233 Ber.1:2008

DIN EN 55014-1:2012-05; EN 55014-1:2006+ A1:2009+ A2:2011

DIN EN 61000-3-2:2010-03; EN 61000-3-2: 2006+ A1:2009+ A2:2009

DIN EN 61000-3-3:2009-06; EN 61000-3-3:2008

DIN EN 55014-2:2009-06; EN 55014-2:1997+ A1:2001+ A2:2008

(Legally binding signature of

the issuing entity)

(Place, date)

EC-Declaration of conformity

Name of

issuing entity: Deutsche Vortex GmbH & Co. KG

Address: Kästnerstraße 6

71642 Ludwigsburg

Deutschland

Product name: Domestic hot water pump

Type designation: BWO 155 SL

The designated product complies with the provisions of

Directives:*

2006/95/EG

„Directive 2006/95/EC of the European Parliament and the

Council on the approximation of the laws of the Member

States relating to electrical equipment designed for use

within certain voltage limits“

and

2004/108/EG

„Directive 2004/108/EC of the European Parliament and

of the Council on the approximation of the laws of the

Member States relating to electromagnetic compatibility

and repealing Directive 89/336/EEC“.

* The conformity of the product with the provisions of the

Directives is proven by complete adherence to the

following standards:

Ludwigsburg, 01.01.2012

Declaration of conformity 2

Safety, product description 3

Technical speciﬁcations 5

Installation*6

Electrical connection*9

Venting*11

Speed adjustment*11

Mounting cable box 13

Self-learning module 16

Description of functions 17

Servicing*18

Replacement*20

Faults and remedies 22

These instructions are part of the product, are valid for all

series named and describe how to use the product safely

and correctly during all operating phases.

Danger! immediate acute

risk

fatal or serious

injury

Warning! potential acute risk fatal or serious

injury

Careful! potentially ha-

zardous situation light injury, damage

to device

Warning labels and symbols

Safety warning sign: Take note of all

information indicated by the safety

warning sign and follow the instructions

to avoid injury or death.

Information

Instruction

Contents Safety

Chapters marked with * contain illustrations of the pump BWO

155.

Warning label Risk level Consequences of

non-observance

Symbol Meaning

automatically identiﬁes the consumer’s hot water

consumption patterns within a short time. It identiﬁes

when hot water is needed and provides it proactively.

Using the button controller, the comfort setting can be

adjusted to the speciﬁc needs. LED indicators display the

current operating status of the pump.

automatically detects deviations from the “standard”

pattern, e.g. weekends, absence and daylight-savings

time.

automatically detects the time for the thermal

disinfection1.

switches the pump off as soon as the pump control

detects that hot water is available in the domestic hot

water (DHW) circuit.

The self-learning module

(also see chapter "Functional description" p. 17)

Product description

The pump BWO 155 SL BlueOne is a domestic hot water

pump with a highly-efﬁcient electronically commutated DC

motor as drive source. It is built according to the original

VORTEX spherical motor principle and contains a perma-

nent magnetic rotor. The speed of the pump BWO 155 SL is

inﬁnitely variable.

Installation of the pump may only be performed by quali-

ﬁed personnel.

Keep the operating instructions and other applicable docu-

ments complete, in a legible condition and permanently

accessible.

Read the operating instructions and make sure you under-

stand them before working on the pump.

This pump is suitable for drinking water only.

Only operate the pump if it is in perfect technical condition;

only use it as intended, staying aware of safety and risks,

and adhering to the instructions in this manual.

Before carrying out any installation or maintenance work,

disconnect motor from power supply and ensure it cannot

be reconnected unintentionally.

General safety instructions

Pmax = 10 bar

~43 dB(A)

TF 95

(t1≤95 °C)

t2≤40 °C

t1≤95 °C

1~115–230 V

50–60 Hz

Technical speciﬁcations

In branched pipework without hydraulic balancing, the level

of convenience may be reduced.

The pump run times can be reduced to a minimum with the

BWO 155 SL. This does not contradict DVGW working paper

W 551, since the protection required against the growth of

legionellae is attained through regular thermal disinfec-

tion. This is performed automatically by the BWO 155 SL1.

Furthermore, if the consumer is absent, regular water

exchange in the pipework is ensured (daily ﬂushing).

Scope of delivery

Gaskets and selected union set for pumps with V-type

pump housing

Insulating cover for pump housing

Operating instructions

Cable box with temperature sensor, sensor cable2and

detachable cable tie

3 cable ties for attaching the sensor cable

1Precondition: The hot water boiler has an anti-legionellae function.

2A 5m long sensor cable is available as an accessory.

≥50 cm

KV 150

RV 153

(1)

(2)

≥50 cm

Careful! Damage to device caused by water

intrusion.

►After mounting, ensure that the cable entry

or the cable is pointing downwards (see ﬁg.).

Installation

A shut-off valve and a non-return valve are already built

into V-pumps (1).

►With R 1/2" pumps (2), build in an additional non-return

valve RV 153 and a ball shut-off valve KV 150.

VORTEX EF 150 = 20 Nm

6 7

4 5

Careful! Damage to bearings caused by dry-

running.

►Flush pipework thoroughly with water and

bleed (see ﬁgs. 1-12).

Installation

= 20 Nm

10 11 12

Careful! Damage to bearings caused by dry-

running.

►Flood the pump before connecting electric-

ity: Open all stop valves slowly (see ﬁg. 13).

Installation

9230 V~

8,5 - 10 mm

3a 3b 3c

The drive of the pump is a DC motor. Thus a protective

conductor is not required.

For AC operation a transformer is integrated in the cap.

Electrical connection

Danger! Danger of electrocution.

►Have all electrical work carried out by

qualiﬁed electricians only.

►Turn off the power supply and safeguard it

against being switched back on (see ﬁg. 1).

►Check to make sure the power is turned off.

Warning! Fire hazard due to electrical

ignition.

►Make sure that the pump is only connected

to the power supply speciﬁed on the name

plate.

Note: The pump deletes all commands for automatic starts

if the power supply is shut off.

►The pump requires an independent electrical power

supply. Do not connect the pump to an additional

controller or timer.

►A permanent power supply is possible, alternatively

use a mains plug with IP 44 rating (provide isolator that

separates all poles).

►Cable diameter 0.75 – 1.5 mm²

►Round cable with Ø 5 – 8 mm

►Connection with twisted wires, no wire end sleeves, no

tinned ends

8 9

230 V~

230 V~ 230 V~

230 V~

The pump will run continuously as long as the sensor

cable is not connected (see ﬁg. 11).

Electrical connection

Table of contents

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