Volkswagen Passat 1995 Operating instructions

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4 Spd. Automatic Transmission 096

00 - General, Technical data

Transmission identification

Code letters, model/engine applications, ratios, equipment

Capacities

Repair instructions

01 - On Board Diagnostic (OBD)

On Board Diagnostic (OBD), general information

Technical data

On Board Diagnostic (OBD) program - Guide

Electronic component locations

On Board Diagnostic (OBD) program

VAG 1551 Scan Tool (ST), connecting and selecting functions

List ofselectable functions

Diagnostic Trouble Code (DTC) Memory, checking

Diagnostic Trouble Code (DTC) table

Diagnostic Trouble Code (DTC) Memory, erasing

Basic setting, initiating

Reading measured value block

Transmission electrical testing

Electrical testing on Transmission Control Module (TCM) with 38-

pin connector

Test table

Electrical testing on Transmission Control Module (TCM) with 68-

pin connector

Test table

32 - Torque converter

Torque converter

Torque converter, identifying

Torque converter, draining

Torque converter oil seal, removing and installing

37 - Automatic Transmission - Controls, Housing

Shift mechanism, servicing

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Shift mechanism, checking

Selector lever cable, checking and adjusting

Ignition lock, checking

Shift mechanism, disassembling and assembling

Selector lever, disassembling and assembling

Locking cable, removing and installing

Locking cable, adjusting

Transmission, checking

Shift points, checking

Stall speed, checking

Main pressure, checking

Transmission, removing and installing

ATF level

ATF level, checking

ATF, topping up

Gear selector elements

Transmission, disassembling and assembling

ATF cooler and ATF filler tube, removing and installing

Planetarygearboxdisassemblyand assembly, overview

I - ATF pump to support tube, removing and installing

II - Reverse gear clutch -K2- to large sun gear, removing and

installing

III - Free wheel and reverse gear brake -B1-, removing and

installing

IV - Planet carrier and input gear, removing and installing

Planetarygearbox, disassembling and assembling

Planetarygearboxadjustments, overview

Planet carrier, adjusting

Reverse gear brake -B1-, adjusting

Clutch playbetween -K1- and -K2-, adjusting

2nd and 4th gear brake -B2-, adjusting

38 - Automatic Transmission - Gears, Hydraulic controls

ATF pump, disassembling and assembling

Free wheel with -B1- piston, disassembling and assembling

1st to 3rd gear clutch -K1- with turbine shaft, disassembling

and assembling

Reverse gear clutch -K2-, disassembling and assembling

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4th gear clutch -K3- with pump shaft, disassembling and

assembling

Valve body, removing and installing

Valve bodyconductor strip with transmission fluid temperature

sensor, removing and installing

Parking lock, disassembling and assembling

39 - Final drive, Differential

Oil in final drive, checking

Drive flange oil seal, removing and installing

Final drive, disassembling and assembling

Repair overview

Input gear, removing and installing

Drive pinion, removing and installing

Differential, removing and installing

Differential, disassembling and assembling

Final drive, adjusting

Adjustment overview

Adjustments to be completed after replacing individual components

Drive pinion, adjusting

Input gear, adjusting

Differential, adjusting

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00-1

Transmission identification

The 4-speed automatic transmission 096 is

installed in the Passat beginning in the 1995

model year.

It may be installed in combination with either a 4-

cylinder or a 6-cylinder engine. Applications

page 00-3 .

The transmission is identified by type (096), code

letters and date of manufacture.

Location on transmission

Code letters (arrow -1-)

Automatic transmission 096 (-arrow 2-)

Automatic transmission 096 (-2-)

Page

Transmission identification

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00-2

Transmission code letters anddate of

manufacture (arrow -1-)

The code letters of the transmission are also listed on

the vehicle data plates.

Example: CFF 03 01 4

II I I

Transmission

code letters Day Month Year

Date (e.g. 3 Jan.,1994)

Page

Transmission identification

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00-3

Code letters, model/engine applications, ratios, equipment

Automatic transmission 096

Transmission Code letters CFF CNK

Manufactured from:

to: 01.93

08.93

Torque converter Code letters QCCR QACA

Valve body Code letters QBA QBA

Manufactured from:

to: 10.93

10.93

Number of plates Inner Outer Inner Outer Inner Outer

Clutch -K1- 5555

Clutch -K2- 5555

Clutch -K3- 6554

Brake -B1- 5555

Brake -B2- 6767

Application Model Passat 1995 Passat 1995

Engine 2.8 liter - 128 kW

(172 hp)

2.0 ltr. - 85 kW

(115 hp)

Page

Code letters, model/engine applications, ratios, equipment

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00-4

Transmission Code letters CFF CNK

Ratios 1st gear 2.714 :1 2.714 :1

2nd gear 1.441 :1 1.441 :1

3rd gear 1.000 :1 1.000 :1

4th gear 0.743 :1 0.743 :1

Reverse gear 2.884 :1 2.884 :1

Intermediate drive No. of teeth Input gear 62 62

Output gear 61 61

Ratio 0.984 0.984

Final drive No. of teeth Drive pinion 20 18

Final drive gear 74 76

Ratio 3.700 :1 4.222 :1

Drive shaft Flange diameter - mm 100 star-shape

ATF cooler Equipment Pressure-side 6-row Pressure-side 6-row

Page

Code letters, model/engine applications, ratios, equipment

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00-5

Capacities

Planetary gearbox

Capacities Planetary

gearbox Automatic

transmission

Initial filling 5.6 liters

(5.9 US qt.)

096

Oil change approx. 3.0

liters

(3.2 US qt.)

Lubricant ATF Dexron

Final drive

Capacities Final drive Automatic

transmission

Initial filling 0.75 liter

(0.79 US

qt.)

096

Oil change Filled for life

No change

Lubricant Gear oil

SAE75

W90

(synthetic

oil)

Note:

Gear oil SAE 75 W90 (synthetic oil) is available

as follows:

0.5 liter container - Part No. G 052 145 A1

1.0 liter container - Part No. G 052 145 A2

Page

Capacities

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