Volkswagen Campmobile Operating instructions

:a-

RepairManual

Type2 6

rfl

Campmobile

Repair

Troubleshooting

This

publication

containstheessential

removal,installation,

andadjustment

procedures

for1976,1977and1978factory-equippedCampmobilevehicles

sold

theUSAandCanada.

CAUTION

Itisassumedthatthe

readerislamiliarwithbasicautomotiverepair

procedures.

Specialtoolsrequiredinperforming

certainserviceoperations

are

identilied

inthemanualandrecommendedloruse.

Useoftoolsor

procedures

otherlhanthoserecommendedin

this

repair

manual

maybe

detrimental

tothevehicle's

safe

operation

well

asthesafety

olthe

person

servicingthevehicle.

Partnumberslistedin

thismanual

are

lorrelerence

only.Alwayscheckwith

your

authorizeddealertoverily

part

numbers.

w 42-028-965-1

First

Edition,4/78

Manufacturedin

theUnitedStatesof

America

1978VOLKSWAGENWERKAKTI

ENGESELLSCHAFT

Allrightsreserved.Allinformation

contained

this

publication

isbasedon

the

latest

product

informationavailableatthetimeofprinting.

Therightisreserved

tomake

changesatanytime

withoutnotice.No

part

ofthis

publication

may

reproduced,

stored

inretrieval

system,ortransmitted,

anyformorbyanymeans,

electronic,

mechanical,

photocopying,

recording,

orotherwise,without

the

prior

written

permission

ofthe

publisher.

Thisincludes

text,figuresandtables.

"'-----i'

Contents

Ceilingcabinetandcloset

Leftinsidetrim

panel

Louveredwindows

Repair Luggagerack

Pop-uproof

Rearseatandstorage

locker

Refrigerator

cabinet

Sinkand

gas

range

cabinet

Page

76.2

75.9

76.8

75.2,75.7

75.2,75.3

77.2

76.7

76.4

Troubleshooting

Current

flow

diagram

(CANADA) 97.12

(usA) 97.4

Cut-off

relayf

orauxiliarybattery

(USA) 97.11

Efectricalsystem,

general

layout 97.2

Refrigeratordoesnotcool

(CANADA) 97.14

(usA) 97.6

lndex

Ceilingcabinet 76.2

Circuitbreaker 97.3

Closet 76.3

Controlpanel97.3

Current

flowdiagram

(cANADA) 97.12

(usA) 97.4

Cut-off

relayforauxiliarybattery 97.11

ectrical

system,

general

layout 97.2

Leftsidetrim

panel 75.9

Louveredwindow 76.8

Luggage

rack 75.2,75.7

Pop-uproof 75.2,75.3

canvas 75.2,75.4

seal 75.2,75.5

Rearseatandstoragelocker 77.2

Rectifier 97.3

Refrigeratorcabinet76.7

Sinkand

gas

range

cabinet 76.4

Sink

water

pump 97.3

Troubleshooting

cut-of

frelayfor

auxiliarybattery

(USA) 97.11

refrigeratordoes

not

cool

(cANADA)

97.14

(usA) 97.6

refrigerator

does

not

coolon110voltA.C.

(CANADA)

97.14

(usA) 97.8

refrigerator

does

not

coolon12voltD.C.

(cANADA) 97.14

(usA) 97.10

Interior

Panels

Roof

751

75 Interior

Panels,

Roof

Seal

removing/

installing

page

75.5

-Foof

reptacing

page75.4

removing

page75.4

installing

page

75.5 fiff;i::3r3ii3i

Luggage

rack

fiffnffii:3:i3l KF

75.2 iff:!:?:l;anvas/sea'

Interior

Panels,Roof75

Pop-uproof,removing

Worksequence

- release

latch

(A)at

lock

(B)

- push

roofathandle

(C)and

crossbar

(D)

until

strut

supports

(E)

front

arelocked

inoosition

- pull

off

doublebedsnaps

(arrows)

frame

and

removemattress

j60

rdt

- remove

circlip

(A)f

rom

bolt

(B)

- push

bolt

(B)out

ofbracket

(C)

- let

strutsupports

(B)rest

betweenboth

boltsin

brackets

(C)

Note

Following

procedures

require

mechanics

avoiddamagetovehicle

paint

- remove

3bolts

(arrows)

oneachsideof

rearlinkages

andtiethemtogether

- let

pop-up

roofrestatrear

vehicle

roof

- lift

pop-up

roof

off

vehicle

(third

mechanicrequired)

Note

Donotdamage

paint

withfront

supportstruts

whenremovingroof

>;-.:,'i,:lt.

- remove

screws

(arrows)

atchannel

Pop.uproof

75.3

75 InteriorPanels,

Roof

Pop-up

roof,installing

Worksequence

Note

Tohold

strutsupportsin

position

temporarily

stapleroofcanvasto woodenframe

on left

and

right

sides

- lift

pop-up

roof

canvasonto

vehicle

roof

mechanicsrequired)

- let

strutsupports

rest

betweenbothboltsof

frontbrackets

- mount

rearlinkagestovehicleroofwith3 bolts

andtightenthem

loosely

- install

bolts

instrut

supportbracketsand

secure

with

newcirclips

- reinstall

channelofpop-up

roofcanvas

and

tightenscrewsf

rom

centertosides

- close

pop-up

roofnotingfollowing:

olower

pop-up

roof

sothatat

front

approx.

200mm

in.)stays

open

. push

roof

onbothsidestofront

. push

center

part

roof

tofront

alsoand

letlatch

engage

inlock

- checkalignmentofpop-up

roof

to luggage

rack

andseatingofseal

(arrows)

- ifnecessaryrealignroof

movingrear

linkagesA in

elongated

holes

andtightenboltsB

Pop-uproof

canvas,replacing

Note

When

canvasmustbereplaced

cutitalong

vehicleroof.This

ensureseasvremovalofscrews

channel

Pop-uproof

canvas,

removing

Worksequence

- remove

pop-up

roof

andcanvasasdescribedon

page

75.3

- placepop-up

roof

upsidedownontwobenches

- remove

onescrewofhandle

(A)

andturnaround

- removereinforcement

(B)-3 bolts

- removestrut

support

(C)

brackets-2 boltson

eachside

- removelock

(D)-4 bolts

- remove

plastic

strip

heldwith

staplesto

woodenframe

(arrows)

- pull

outstaplesholding

canvastowoodenframe

75.4Pop-up

roolcanvas

Interior

Panels,Roof75

Pop-uproof

canvas,installing

Work

sequence

- fit

canvastoall

four

cornersof

woodenframe

withstaoles

- attachcanvastofront,rearandsidesectionsof

wooden

ramewithstaples

going

romcenter

ofsectionstocorners

- cut4plastic

stripsapprox.200mm

in.)

shorterthan

each

sideofroof

- warm

plastic

stripsinwarmwater

- staple

plastic

strips

(stretching

themto length

required)

towoodenframe

Note

Alwaysstartatcorners

- reinstall

pop-up

roofandcanvasasdescribed

page

75.4

Pop-uproofseal,

removing

- open

roofand

pull

off

seal

Pop-uproofseal,

installing

Work

sequence

- installsealwithcrosssection

A-A onrear

and

leftand

right

sides

- installsealwithcrosssectionB-Bonfront

. seal

forfront

(cross

sectionB-B)

A - inserted

steelclamps

B- rubber

part

ofseal

seal

orsidesand

rear

(cross-section

A-A)

A- insertedsteelclamos

B- rubberoartofseal

Note

Correcttensionofinserted

steelclamoscanbe

restoredbysqueezingsealtogether

l6d-o60

Pop-up

roof

seal 75.5

75 InteriorPanels,Roof

- coatseal

with

talcum

powder

- slidesealoveredgesofroofstartingatboth

front

corners

(arrows)

- to

make

sureseal

withinserted

clamps

seated

properly

roof

press

ontoedges

with

plastic

wedge

(A)

75.6 Pop.uproorseal

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