Cut the flaperon tube housinge and carbon fiber plates in
length, as shown in ( Figure 2.33 )
Glue the tube to the edge of the carbon plate with
superglue . ( Figure 2.34)
Insert the flaperon control rod/tube assembly into the
fuselage .
Connect the pushrod to the aileron horns . Pay attention to
the correct direction of the linkage. ( Figure 2.35 )
Screw the wing (use screw M3H10 for front fastening and
M3x6 for the rear ) .
The pushrod should be straight to get a direct connection
between the servo and the flaperon horn . Pay attention to the
how the rod will be bent for the insertion in the servo . (
Figure 2.36 )
(JW –I recommend that the flaperon servo horn be angled
aft by about 15-20 deg when the flaperon is neutral, this
provides sufficient movement for landing flap deflection)
Tape the control surface in a neutral position. Bend the
rod 90 degrees to insert into the servo control horn. Trim
excess rod length and insert rod into servo horn.
Turn carbon sheet to contact the fuselage tube and
superglue it , as far as possible under the cowl. Ensure that
both ends have sufficient movement range for full control
surface movement prior to bonding( Figure 2.38 )
(JW –after linkage mfg, I put a load on the control surface
such that the rod is in tension prior to gluing the sheet to the
fuselage tube, this ensures that the rod is straight)
Remove the wing and bond the remaining carbon sheet
inside the fairing to the fuselage . ( Figure 2.39)
(JW –I put a small z-bend in the pushrod wire so the the
wire is centered in the middle of the control horm. I do this
for both ends of the wire)
Figure 2.37 - Link aileron