Vitals EST 8.5b User manual

EST 8.5b EST 8.5-3b

AVR

WWW.VITALS.COM.UA

1.  2.  3.  4.   4.1.     4.2.   4.3. 5.  5.1.  5.2.    5.3.   6.  7.   8.      9.  1.  2.  3.  4.   4.1.    4.2.  4.3.5.  5.1. 5.2.   5.3.  6.  7.   8.      9.  '1. General description2. Delivery kit3. Technical data4. Safety requirements 4.1.Important safety information 4.2.Operating safety 4.3.Grounding5. Operating 5.1.Proper use 5.2.Before you begin 5.3.Operating mini power station6. Maintenance7. Transportation and storage8. Possible malfunctions andhow to solve them9. Warranty CONTENTS

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54GENERAL DESCRIPTION1DEAR CUSTOMER! DEAR CUSTOMER! Thank you for buying mini power station Vitals.  󰾽Vitals󰾾 techniques are being developed according to European quality standards using modern technologies. Wrong use of the mini power station and inobservance of security measures can lead to damage of the product or to heavy injuries! This manual contains all necessary information on security measures for work with power stations. Carefully read this manual before using the mini power stations. Please provide this manual to other users before they start to work with the mini power stations. This manual is to be conserved for its further use. We are constantly working on the improvement and development of our products and therefore reserve the right to make changes in appearance, accessories and production technology without changing the basic principles of control, without any notification of the user. All possible changes will be directed only to improve and modernize the products.ATTENTION! Means potentially dangerous situations, which can lead to light injuries or damage of the mini power station.NOTE! Marks important additional information.The basis of any mini electrical power stations (hereinafter referred to as power station) is a unit consisting of the internal combustion engine (hereinafter referred to as ICE) and electric generator. The engine and generator are directly connected to each other and strengthened through the shock absorbers on a steel frame.The maximum simplified principle of power plants is as follows: internal combustion engine "transforms" the fuel into the rotation of the shaft, power generator, connected to the shaft of the motor converts the rotations to electrical current.Power plants have the control panel, which helps in managing the power plant, control of its state and protection from accidents.Models EST 8.5b present mobile single-phase power stations alternating-current, models EST 8.5-3b present mobile three-phase power stations alternating-cuurent. The power stations of  "Vitals" meet modern technical standards and quality standards, ensuring a long and safe operational period. The difference of the following models is the presence of the electronic module "six in one" (6-in-1) with a numeric display. On the numeric display are shown 6 measures: output AC voltage, output current, connected load, frequency, engine worked hours and output DC voltage.This module allows to read exact measures of output voltage and output current, frequency and connected load. The timer made the engine control method easy.The main components of power stations are presented below.WARNING! Means potentially dangerous situations, which are to be avoided, otherwise can appear a danger for health or life.KEY WORDS MEANING

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76figure 21. Air filter body.2. Opening for pouring oil.3. Muffler.4. Spark plug.5. Electric starter.6. Oil dipstick.7. Current generator.1. Frame.2. Fuel tank.3. Fuel tank lid.4. Fuel level indicator.5. Unit for lift.6. Internal combustion engine.7. Ignition lock.8. Choke lever.9. Electronic module 6-in-1.10. Power outlets for 230V.11. Power outlets for 380V.12. AC fuse.13. Grounding terminal.14. DC fuse.15. DC output. 16. AC output power.17. Accumulator battery.figure 1

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AVR

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AVR

DELIVERY KIT21. Generator.2. Plug key.3. 3 pin plugs 220V (for model EST 8.5b).4. 2 pin plugs 220V and 1 pin plug 380V (for model EST 8.5-3b).5. Ignition keys.6. Accumulator battery.7. Transportation wheels.8. Manual for use. The manufacturer reserves the right to make design and appearance of the power plants minor changes which do not affect its work.CHNICAL DATACHNICAL DATA3 230 112V - 8,3 24,0 688 + 140/155 8,59,5 145/160 2041,497940640745EST 8.5b EST 8,5-3b230/380500,8MODEL Current frequency, Hz Nominal power, kW Maximal power, kW Power factor (cos ) DC power Voltage regulator Engine type Power, h.p. Cubic capacity, 3 Start system Ignition system Fuel Fuel tank capacity, l Average time of continuous work, h Oil volume in the crankcase, l Acoustic level, dB Low oil level engine sensor Dimens.Dimensions (LWH), mm Weight net/gross, kg AC voltage, V automatic (AVR) four-cycle, twin cylinderselectric start Transistor magnetoGasoline

DimensEngine Current generator

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1110ATTENTION! During the operation of power station noise level can reach high values! Wear ear protection if necessary.These models have automatic voltage regulator, DC output, electronic module "six in one", time meter and low level of oil in the engine protection system.Automatic voltage regulator (AVR)In power stations there is installed modern automatic voltage regulator, which ensures the stability of the output voltage across the load range. The quality of energy stations, equipped with a voltage regulator, allows them to supply sophisticated electronic equipment, communications, special and residential consumers (computers, televisions, boilers, etc.).DC output Power stations are equipped with a DC output 12V, which is used mainly for charging automobile batteries (12V). Red terminal is positive (+), black - negative (-). Connection must be made according to the polarity.Electronic module "six-in-one" (6-in-1)Electronic module "six-in-one" has a numeric display, where can be shown the values of output AC voltage, output current, connected power, frequency, engine hours worked and output DC voltage. Electronic module allows to show exact values of voltage and current frequency (with one decimal). Also the electronic module allows to count the engine hours worked.TimerThese models are equipped with a timer for engine worked hours. The number of hours worked is displayed on the digital display of the electronic module "six in one". The timer is designed for simple and easy estimation of worked hours every moment. This in turn allows to carry out the maintenance of the engine with accurate intervals. This innovation allows to upgrade the quality of the generator maintenance and, thereby, to increase its operation life several times. Worked hours value can be displayed in hours, minutes and seconds. Engine low oil level protection systemThis alarm system is designed to prevent damage to the engine with insufficient oil in the crankcase. At low levels of oil in the crankcase lamp lights, and turn off the engine protection system that prevents damage.

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At an emergency engine stop by the protection system the ignition key of the engine will remain in position «On».SAFETY REQUIREMENTS SAFETY REQUIREMENTS 44.1. IMPORTANT SAFETY INFORMATION4.1. IMPORTANT SAFETY INFORMATION Before using the power station carefully read the safety precautions, warnings and safety instructions in this manual. Most accidents occur when operating stations is a result of non-compliance of basic safety rules and precautions. Accidents can be avoided if the time to be able to foresee the potential danger and subject to safeguards. Situations that result can be a serious bodily injury or damage to the device are marked with the word "WARNING" in this guide. NEVER use a generator means or purposes not foreseen by this manual.PLEASE READ ALL INSTRUCTIONS For safe operation of the unit is necessary to get acquainted with the instructions and appropriate training. Improper use of the unit or operation of an untrained person can be dangerous. Carefully read all parts of the power station. Learn how to turn off the power if necessary. Failure to observe the following instructions can cause electric shock, damage to property, serious damage to health or cause death. HAZARDOUS EMISSIONS OF CARBON MONOXIDE Emissions from power plants contain carbon monoxide - the gas is colorless and odorless. Inhalation of its vapors can cause unconsciousness or death. When you run the power station in a confined space or a room with limited access of air, emission concentration can be dangerous to health. To avoid the accumulation of emissions it is necessary to ensure good ventilation. Do not include a power station in a confined space without sufficient ventilation and hoods.

1312RISK OF ELECTRIC SHOCK When malfunctioning power stations there is a risk of electric shock, or death from electrical shock. Using power stations or other electrical devices in high humidity - near the water, on wet grass during rain or snow - may lead to death from electrical shock. Always keep the power generator dry. The power station is not designed to store unprotected on the street. Moisture or ice can cause a malfunction or an electrical parts, which can lead to death from electrical shock. Check for damaged parts of all electrical power plants to the control panel every time before you start. Before connecting, you must first make the grounding. Failure to follow this may damage property or cause death.INFLAMMABILITY HAZARD Exhaust system heats up during the operation, which can ignite materials being nearby. During and immediately after turning off the power station must be set to 1 meter from foreign objects. Do not cover the station. Keep flammable materials at a safe distance from power station. In the process, power muffler gets very hot and remains hot for some time after it is turned off. Do not touch the muffler while the engine, and while it remains hot. Power necessary to cool before packing and shipment. Gasoline is highly flammable and is very poisonous. Before refueling its power switch off and cool the engine. Do not refill the power station next to an open flame or in a place where there may be a spark. Do not smoke near the power station. Always check for leaks of gasoline. Spilled fuel must be wiped dry before starting the station. Before performing any operation, make sure that the power station is placed on a horizontal surface and rigidly installed.

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4.2. OPERATION SAFETY4.2. OPERATION SAFETY1. DO NOT TOUCH THE PARTS IN MOTION.Do not hold hands, fingers and other body parts moving parts power station. Do not touch the fan, it's dangerous.2.DO NOT USE THE POWER STATION FOR NOT INTENDED PURPOSES.Do not use power station for purposes other than those described in this manual.3.KEEP WORK AREA CLEAN.Contamination of the working area can lead to injury.4.DO NOT LET THE CHILDREN AND STRANGERS ENTER THE WORK AREA.5.WEAR APPROPRIATE CLOTHES WHILE OPERATING THE UNIT.Do not wear loose clothing, gloves, neckties, rings, bracelets and other jewelry that can get into the moving parts of the power station. Shoes must not be slippery; you should have a high stability. Gather long hair and wear a cap.6.FOR MAINTENANCE USE ONLY ORIGINAL PARTS.7.DO NOT INITIATE TO WORK AT POWER STATION IN THE STATE OF FATIGUE, ALCOHOL OR AFTER TAKING THE DRUG.8.DO NOT PLACE FLAMMABLE MATERIALS NEAR THE POWER STATION.Near the power station should not be fuel, matches, gunpowder, greasy clothes, straw, trash and other flammable materials.9.DO NOT OPEN THE POWER STATIONS. DO NOT COVER IT. The power station is equipped with forced air cooling system and, if covered, it may overheat.10. THE POWER STATION MUST BE INSTALLED ON A HORIZONTAL SURFACE.No need to create a special stand for the power plant. But it can not be installed on an uneven surface, otherwise it will create vibration. If in the process of work power station is not set stable, it will move, which can pour out fuel and power station itself may tip over, resulting in a precarious situation.If the power station will be installed on a sloping surface, it will not be properly lubricating moving parts, which can lead to jamming cylinder group even if the oil level is normal.

151411. WATCH OVER THE ELECTRIC WIRE SITUATION, LEADING TO THE ELECTRIC POWER CONSUMER. If the power station is standing on the wire or wire is touching its vibrating parts, the wire may be damaged. This can lead to a dangerous situation: the risk of fire, a fire station or electrical shock.12. DO NOT RUN THE POWER STATION WHILE RAINING OR WITH WET HANDS.Working with the power station in rain or snow can cause electrical shock or damage to the power station itself. If the plant gets wet, it must be wiped dry before running. Do not pour water to the power station, do not wash it.13. HANDLE BATTERIES WITH CAUTION.The battery gives off hydrogen gas which can ignite on contact with open flame. The power station must be located in a well ventilated area. Avoid the appearance of flames, sparks when working with battery.14. POWER STATION MAKES HIGH LEVEL OF NOISE.Power station should be located away from work or from the placement of electricity consumers. The optimal distance is 7 m. If you want to work near a power station, wear special ear protection.

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Grounding prevents the possibility of electrical shock. To ground you need a ground wire and earthing. They are not supplied with the power station. 2Ground wire must have cross-section of 3.5mm, preferably of twisted copper wire.On Figure 3 is shown ground terminal on the power station. As the earth electrodes can be used the metal pipes of water supply, sewerage located in the ground or metal frames of buildings that have a connection to the ground.ATTENTION! The ground terminal and earthing switch must have a good contact with the ground wire.WARNING! It is strictly forbidden to use power station without grounding!4.3.GROUNDING 4.3.GROUNDINGground terminalfigure 3

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1716 If the above mentioned groundings are not available, it is possible to use one of the following earthings: ·a metal rod with a diameter not less than 15 mm and a length of not less than 1500 mm; ·a metal pipe with a diameter not less than 50 mm and a length of not less than 1500 mm; ·a sheet of galvanized steel, uncoated steel size 1000x1500 mmWARNING! For proper earthing connection it should consult a qualified specialist.

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OPERATION55.1. PROPER USE5.1. PROPER USE Mini electrical power stations TM 󰾽Vitals master󰾾 are a source of energy for electrical appliances. They can provide you with electricity in a variety of circumstances: as a source of emergency power supply for buildings and houses, for repairs without access to the main electrical supply network, in the country house, on a picnic, in the garage, etc. Each model of power station is designed to a maximum capacity of electric power. For proper power selection of the power station, read section 5.3. "Working with the power plant.󰾾 Model EST 8.5b is single phase and generate electric current with voltage of 230V. You can connect single phase electrical consumers only for this model. Model EST 8.5-3b is three phase and generate electric current with voltage of 230V and 380V. You can connect single phase and three phase electrical consumers for this model. Both models have special developed power outlet to which you can connect maximal acceptable loading (8.5kVA).Also, these models have a DC output voltage.ATTENTION!To single phase power outlet of model EST 8.5b can be connected only single phase electrical consumers with maximal consumer power not more than 6.6kW. ATTENTION! To single phase power outlet of model EST 8.5-3b can be connected only single phase electrical consumers with maximal consumer power not more than 1/3 of electric station power (8,5/3=2,8kVA). If power of connected electrical consumer will be exceeded acceptable power of one phase (one power outlet) there may be phase imbalance arise and power station failed.

1918ATTENTION! It's forbidden to work with a missing air filter or when it is contaminated. This can lead to failure of the engine.7. Check the integrity and purity of the air filter.OilPower stations are supplied without motor engine oil. Pour motor oil into the proper neck (see fig. 4). It is located at the valve cap.figure 4 Figure 6 shows the recommended oil, depending on the ambient temperature. Do not use the power station when there is insufficient or excessive level of motor oil. It should be remembered that the quality of used oil is one of the main factors that affects the normal and continuous work of the engine. Using low-quality oil, you reduce the life of the engine at times.Please use the high quality oil. Do not use special additives to the recommended oil. Do not mix oil with gasoline.

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5.2. BEFORE YOU BEGIN5.2. BEFORE YOU BEGIN Before using the power station you need to perform ongoing inspection:1. Carefully inspect the power cable for damage. Pay attention to the integrity of all electrical parts.2. Check hoses, flood openings and the oil tank cover, fuel valve, as well as other possible locations for leaks. If it is needed, fix the leak.3.Check engine oil level and, if necessary, add oil as needed.4.Check fuel level and, if necessary, top up with fuel. In the fuel tank should be kept small air lock for the possible expansion of the fuel vapors when heated.5.Check the mounting of main parts. If necessary, make the tightening of bolts and nuts.6. Check the integrity of the shock absorbers. If necessary, replace them.ATTENTION! Operating the power station with torn or defected shock absorber is prohibited. This can lead to excessive vibration and, consequently, to the failure of the power plant. Check the oil level with dipstick. Figure 5 shows minimal and maximal oil level at the dipstick. figure 5To meet right level of oil you should wait some time after oil filling. This time needed to oil flow down.The recommended rangeLimit of the applicationfigure 6