ViewSonic VS10400 PJ402D User manual

Service Manual

ViewSonic

381 Brea Canyon Road, Walnut, California 91789 USA - (800) 888-8583

Portable DLP Projector

ViewSonic PJ402D

(PJ402D_SM Rev. 1a June 2005)

Model No. VS10400

reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or

computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical,

manual or otherwise, without the prior written permission of ViewSonic Corporation.

Disclaimer

ViewSonic makes no representations or warranties, either expressed or implied, with respect to the

contents hereof and specifically disclaims any warranty of merchantability or fitness for any particular

purpose. Further, ViewSonic reserves the right to revise this publication and to make changes from time

to time in the contents hereof without obligation of ViewSonic to notify any person of such revision or

changes.

Trademarks

ViewSonic is a registered trademark of ViewSonic Corporation.

All other trademarks used within this document are the property of their respective owners.

Optiquest is a registered trademark of ViewSonic Corporation.

Revision History

ECR Number Description of Changes

EditorRevision SM Editing Date

1a Initial Release

06/14/05

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N. Huang

TABLE OF CONTENTS

1. Precautions and Safety Notices 1

3. Firmware Update

4. Machine Disassembly and Replacement

5. Troubleshooting

6. Connector Information

7. FRU (Field Replaceable Unit) List

8. Recommended Spare Parts List

2. System Introduction

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1. Precautions and Safety Notices

1. When replacing the lamp, use care to avoid burns to your fingers. The lamp becomes very hot

during operation.

2. Never touch the lamp with your fingers as body oil transferred to the lamp can damage the

lamp’s useful life.

3. Never drop the lamp or jar it in any manner. This may cause the lamp to burst.

4. This projector is provided with a high voltage circuit for the lamp. Do not touch any electric

part or component after the projector has been turned on and is operating. Doing so could

induce a severe shock causing injury or death.

5. Do not touch the exhaust fan, nor block its air flow, during operation, as the fan is hot.

6. The LCD module assembly can be easily damaged during service. If replacing the LCD

Lens/Prism assembly, do not hold the FPC of the LCD module assembly.

7. Use only the cables which are included with the projector, or are specified in this manual.

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Technical Specification

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2. System Introduction

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Lamp Specification

1.Product Scope

The product is a lamp system consisting of a short arc burner within a reflector, and an

electric lamp driver.

Lamp type P-VIP 200/1.0 E 17.5

identcode A390 425 0004

Driver type PT VIP 3AC/380 O3

identcode A392 891 0027

2. Product Specifications : P-VIP 200/1.0 E 17.5 lamp

2.1 Dimensions and weight

Lamp see lamp drawing

Reflector type elliptical

Cable and connector on request

Lamp weight < 70g

2.2 Marking on the lamp

Position of marking On ceramic cap on the backside of reflector

Manufacturer OSRAM

Type no. P-VIP 200/1.0 E 17.5

Country of origin Germany

2.3 Operating and measurement conditions

Ballast type Test conditions stable at 200W with

OSRAM PT VIP 3 AC/380 O3 ballast

Rated lamp wattage 200W

Burner position 0 degree to +20 degree ( 0 degree optical axis horizontal)

Burning position

horizontal

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2.4 Temperature

Lamp burner Mo foil , back < 350 degree C

Lamp burner Mo wire < 350 degree C

Lamp burner Mo foil, front < 350 degree C

Burner bulb (top) temperature 860 degree C - 960 degree C (measured with

pyrometer)

Validation of max. permissible temperatures by reference thermocouple measurement

based on a referece lamp housing .

2.5 Rise time

Rise time to 80% of the stabilized luminous output is < 90% sec .

Extensive cooling of the bulb during lamp run-up phase has to be avoided .

2.6 Hot restrike

If the unit has been off for more than 60 sec. the lamp must restrike .

( Ignition voltage 5kV +/- 3kV)

2.7 Light output

Ballast type Test conditions on electronic power supply

OSRAM PT VIP 3 AC/380 o3 stable at 200W

Stabilization time 5 min.

Luminous flux (initial values) typ. : 6300 lm @ 5.0 x 3.8 mm rect. aperture

min. : 5800 lm @ 5.0 x 3.8 mm rect. aperture

Color coordinates typ. x : 0.290 +/- 0.020

typ. y : 0.290 +/- 0.020

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2.8 Lamp drawing

1. The lamp becomes high temperature after turning off the projector with the power

button. If you touch the lamp, you may scald your finger. When you replace the lamp,

wait for at least 45 minutes for the lamp to cool down.

2.Do not touch the lamp glass at any time. The lamp may explode due to improper

handling, including the touching of the lamp glass.

3. Lamp lifetime may differ from lamp to lamp and according to the environment of use.

There is no guarantee of the same lifetime for each lamp. Some lamps may fail or

terminate their lifetime in a shorter period of time than other similar lamps.

4.Alamp may explode as a result of vibration, shock or degradation as a result of hours

of use as its lifetime draws to an end. Risk of explosion may differ according to the

environment or conditions in which the projector and lamp are being used.

5. Wear protective gloves and eyeglasses when fixing or detaching the lamp.

6. Faster on-off-cycles will damage the lamp and reduce lamp life. Wait at least for 5

minutes to turn off the projector after powering on.

7. Do not operate the lamp in proximity to paper, cloth, or other combustible material nor

cover it with such materials. Otherwise it could cause a fire.

2.9 Instructions for use

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8.Do not operate the lamp in an atmosphere containing an inflammable substance, such

as thinner. Otherwise it could cause a fire or explosion.

9. Thoroughly ventilate the area or the room when operating the lamp in an oxygen

atmosphere (in the air). If ozone is inhaled, it could cause headaches, nausea,

dizziness, etc.

10.The inorganic mercury is involved in the lamp. If the lamp bursts, the mercury inside the

lamp will go out of the projector. Leave the area immediately if the lamp shatters while

being operated and ventilate the area for at least 30 minutes in order to avoid the

inhalation of mercury fumes. Otherwise it could be harmful to user’s health.

11.Dispose of the used lamp according to local regulations.

12. Ensure that screws are tightened properly. Screws not tightened fully may result in

injury or accidents.

13. Since the lamp is made of glass, do not drop the unit and do not scratch the glass.

14.Do not reuse the old lamp. This could cause the lamp to explode.

15. Be sure to turn off the projector and unplug theAC power cord before replacing the

lamp.

16.Do not use the projector with the lamp cover removed.

Disposal : For disposal of spent lamps, always consult federal, state, local and

provincial hazardous waste disposal rules and regulations to ensure

proper disposal.

Caution : This lamp emits ultra violet (UV) radiation and operates at high

pressure.

This lamp may only be used in enclosed fixtures that comply with

UL1572.

Due to the high luminous efficacy, the UV radiation which the lamp

emits and the high pressure within the lamp, P-VIPâ lamps may only be

operated within enclosed, purpose-built housings.

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