ViewSonic PJD5122 User manual

ViewSonic PJD5122

Model No. VS13308

DLP Projector

(PJD5122 SM Rev.1aApr. 2010)

ViewSonic 381 Brea Canyon Road, Walnut, California 91789 USA - (800) 888-8583

Service Manual

reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or

computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical,

manual or otherwise, without the prior written permission of ViewSonic Corporation.

Disclaimer

ViewSonic makes no representations or warranties, either expressed or implied, with respect to the contents

hereof and specifically disclaims any warranty of merchantability or fitness for any particular purpose. Further,

ViewSonic reserves the right to revise this publication and to make changes from time to time in the contents

hereof without obligation of ViewSonic to notify any person of such revision or changes.

Trademarks

Optiquest is a registered trademark of ViewSonic Corporation.

ViewSonic is a registered trademark of ViewSonic Corporation.

All other trademarks used within this document are the property of their respective owners.

Revision History

Revision SM Editing Date ECR Number Description of Changes Editor

1a GG04/07/10 Sophia Kao

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All content on this SM had approved by PE, Gloria.

Content Index

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Introduction......................................................................................................................... 3

Important Service Information............................................................................................... 3

Safety Notice ........................................................................................................................ 3

General Descriptions.......................................................................................................... 3

Product Overview ............................................................................................................... 4

Specifications........................................................................................................................ 4

Packing...............................................................................................................................

. .

Level 1 Cosmetic / Appearance / Alignment Service ..................................................... 1 2

Visual Inspection & Cleaning .............................................................................................. 1 2

Software/Firmware Upgrade Process ................................................................................. 1 7

Adjustment / Alignment Procedure ..................................................................................... 2 1

Disassembly/Assembly.................................................................................................... 5 5

Exploded View.................................................................................................................... 5 5

Module 1 –Total Exploded View.......................................................................................... 5 5

Module 2 –ASSY UPPER CASE ........................................................................................ 5 7

Module 3 –ASSY LOWER CASE........................................................................................ 5 8

Disassembly SOP............................................................................................................... 6 0

Level 2 Circuit Board and Standard Parts Replacement ............................................... 6 5

Block Diagram .................................................................................................................... 6 5

Troubleshooting .................................................................................................................. 6 6

Level 3 Component Repair to Circuit Boards................................................................. 7 3

Appendix 1 – Screw List /Torque..................................................................................... 9 0

Appendix 2 –Recommend Spare parts List .................................................................... 9 2

Appendix 3 -- Timing, Characteristics of inputs/outputs, Interface Character,

Power Supply Specification..................................................................... 9 3

Appendix 4 – Keyboard and Remote Control keys........................................................ 9 8

Appendix 5 -- IR Code, RS232 Command, and factory menu ....................................... 1 0 1

Appendix 6 – DDC Table (EDID FILE).............................................................................. 1 0 5

This section contains general service information, please read through carefully. It should be

stored for easy access place.

Important Service Information

Safety Notice

1 Make sure your working environment is dry and clean, and meets all government safety

requirements.

2 Ensure that other persons are safe while you are servicing the product.

3 DO NOT perform any action that may cause a hazard to the customer or make the

product unsafe.

4 Use proper safety devices to ensure your personal safety.

5 Always use approved tools and test equipment for servicing.

6 Never assume the product’s power is disconnected from the mains power supply. Check

that it is disconnected before opening the product’s cabinet.

7 Modules containing electrical components are sensitive to electrostatic discharge (ESD).

Follow ESD safety procedures while handling these parts.

8 Some products contain more than one battery. Do not disassemble any battery, or

expose it to high temperatures such as throwing into fire, or it may explode.

9 Refer to government requirements for battery recycling or disposal.

This Service Manual contains general information. There are 3 levels of service:

Level 1: Cosmetic / Appearance / Alignment Service

Level 2: Circuit Board or Standard Parts Replacement

Level 3: Component Repair to Circuit Boards

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Introduction

General Descriptions

Product Overview

The Projector consists of the DLP projector controller, Lamp controller, Power supply system,

and the system cooling controller. The DLP controller captures the digital PC data and video

data and converts them into the DMD display device. The lamp controller controls the lamp’s

power and synchronizes its frequency with color display sequence. Power supply unit

controls the AC line power factor and converts primary voltage to secondary low voltage for

digital board. The system cooling controller drives the airflow to cool the lamp’s heat and

electrical component’s heat.

Specifications

1.0 Optical Performance Tested under 60” (diagonal) image size with Wide

projection lens position unless other specified.

1.1 ANSI Brightness Minimum 2000 Lumens

1.2 Brightness Uniformity

1.2.1 ANSI Uniformity

Minimum 55%

1.2.2 JBMA Uniformity Minimum 70%

1.2.3 Upper-Down

unbalance 0.5~2

1.2.4 Left-Right

unbalance 0.6~1.67

1.3 Contrast Ratio

1.3.1 ANSI Contrast Minimum 150:1

1.3.2 FOFO Contrast Minimum 1800:1

1.3.3 Dynamic C/R Minimum 2000:1

1.4 Light Leakage

1.4.1 Light Leakage in

Active Area

<0.5 lux compared to center point within 60” (Diagonal at

2.3m,Wide) image size. Note: This light leakage in Active

area is only described as the spot light with obvious shape.

It is not included the uniformity difference of the projector for

black pattern.

1.4.2 Light Leakage out of

Active Area

(Except DMD Defect)

<0.50 lux with 60”~80“(Diagonal at 2.3m,Wide) image size

1.5 Color Reference meter: Qisda Lab CS1000 Spectroradio Meter

(S/N: 00370975) (Spec will be confirmed at PVT stage)

X Y

1.5.1 White 0.313±0.04 0.369±0.04

1.5.2 Red 0.646±0.04 0.342±0.04

1.5.3 Green 0.349±0.04 0.589±0.04

1.5.4 Blue 0.142±0.03 0.095±0.03

1.6 Color Uniformity X Y

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1.6.1 White 0.040 0.040

1.6.2 Red 0.040 0.040

1.6.3 Green 0.040 0.040

1.6.4 Blue 0.040 0.040

1.7 Color Gamut typical 55% compare NTSC

2.0 Image Quality

2.1 Throw Ratio 52.5”±3% Diagonal at 2m,Wide

2.2 Zoom Ratio (tolerance

applied) 1.1±2%

2.3 Distortion

2.3.1 Keystone Distortion <1.0%

2.3.2 Vertical TV

Distortion <1.0%

2.3.3 Screen distortion |A,B| <=3mm, |C|<=2.5 mm with 60” image size(Adhere to

Appendix A8)

2.4 Projection Offset 110% ±5%

2.5 Focus Range

2.5.1 Visible Range 1~8 m

2.5.2 Clearly Focus

Range 1.5~6 m(Spec. defined as item 2.6)

2.6 Focus

2.6.1 区Pattern

(1) If pattern can be uniformly focused (not worse than Limit

Sample), then pass!

(2) If it’s difficult to judge, then check 2.6.2

2.6.2 Defocus and Flare

Defocus: R<=3.5; G<=3.5; B<=3.5 pixel

Flare: R<=4.0; G<=4.0; B<=4.0 pixel

Slight flare is not counted as flare.

2.6.3 Focus unbalance Adjust focus from near to far until one corner clear,

difference less than 50 cm

Center of

60”diagonal area All other area

R-G <2/3 <1

G-B <2/3 <1

2.7 Lateral Color

R-B <1 <1

2.8 Image Quality

2.8.1 DMD Image Quality

2.8.2 Image Imperfection

2.9 Dynamic Contrast Ratio

(DCR)

1. When RGB value of content input is smaller

than 20%, system will automatically switch to Eco mode, if

RGB value is greater than 60%, the projector will back to

Normal mode.

2. When DCR function turns on, lamp mode function is

grayed out to disable; when DCR function turns off, lamp

mode would return to setting value.

(Viewsonic agreed to take reliability and noise impact

caused by DCR function, but detailed specification of DCR

above would be finalized to suitable for reducing reliability

and noise impact by Qisda after PVT sample)

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2.9-2 Lamp Type Phoenix SHP E20.6 220W DC Lamp

3.0 Mechanical Specification

3.1 Dimensions 264 x 225 x 96.4 mm (L x W x H)

3.2 Weight <2300g

3.3 Security Slot Kensington compatible slot 200N break away force

3.5 Lens Cover Lens Cover

3.6 Feet Fast adjustable foot in front, Adjustable foot and Fixed foot

in rear. foot Tilt:0-6 ,right/left: +2.2 /∘ ∘ -0.5

∘

4.0 Packaging Detail refer to Packing section

4.1 Outside Dimensions 380 x 191 x 324mm (L x W x H)

4.2 Weight <4000 g

4.3 Transportation 40 feet container 2232 sets, 20 feet container 1080sets

By air(A pallet ) 72 sets (B pallet ) 48 sets

5.0 Thermal Specification Mechanical component temperature at ambience 0~40°C

5.1 Surface held or

touched for short periods

Normal surface: @ 25°C

Metal < 60°C; Plastic<65°C

Bottom surface: @ 25°C

Metal < 60°C; Plastic<65°C

Metal Plastic

5.2 Surface which may be

touched <70°C <65°C, except around

ventilation*

5.3 Exhaust Air <95°C around ventilation holes

6.0 Environmental

Operating

0~40°C, without condensation

6.1 Temperature Storage -20~60°C, without condensation

Operating

10~90%RH, without condensation

6.2 Humidity Storage 10~90%RH, without condensation

Typical Normal mode: 32dBA @ 25°C

Eco mode: 26dBA @ 25°C

6.3 Audible Noise Level

Maximum

Normal mode: 34dBA @ 25°C

Eco mode: 28dBA @ 25°C

6.4 Altitude

Operating Altitude :

0~6000ft, 35°C~5°C

6000ft~10000ft, 25°C~5°C must be operational and

reliability decrease is acceptable*

* Note: not guarantee Power, Ballast, DMD and Lamp life.

Storage:

0~40000ft sea level (-20°C to 30°C)

Max altitude in 60°C : 0~6500ft

Max temperature in 10000ft : 53°C

Safety

CB, GS, UL, Argentina TUV, GOST-R,

Hygenic, Ukraine, PSB, SASO, eK, NOM,

CCC, CCC label

EMC FCC, C-Tick, CE

7.0 Regulatory

ESD Qisda ESD Specification

8.0 Reliability

8.1 MTBF Demonstrated 40000 hours except DMD chip, Color

wheel, Lamp and Ballast

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Calculated 60000 hours except DMD chip, Color

wheel, Lamp and Ballast

8.2 Lamp Lifetime

Normal : 3000 hours

Eco: 4000 hours (50% of projector will have 50% initial

minimum brightness)

9.0 Power Requirements Adhere to Appendix 3

9.1 Power Supply (Normal) VAC 100 – 240 (50/60Hz),

Typical 315W Max.

9.2 Power consumption Standby

10W max. (with loop through)

1W max. @100~240VAC, loop through is

disabled

9.3 Power Connector IEC 60320 C14

10.0 Panel Specification

10.1 Type 0.55” SVGA 2xLVDS 450 Series DMD

10.2 Pixels H: 800 X V: 600

10.3 Color Depth 30 Bits (1.07 Billion Colors)

11.0 Compatibility Appendix 3

11.1 PC PC Compatible 640X480 ->1024X768, compressed

1600X1200; Composite-Sync; Sync-on-Green

11.2 Video NTSC/ NTSC4.43/ PAL (Including PAL-M, PAL-N)/ SECAM/

PAL60/

11.3 YpbPr NTSC (480i)/ 480p/ PAL (576i)/ 576p,

HDTV (720p/1080i/1080p)

11.4 DDC EDID 1.3

12.0 Image Interface Adhere to Appendix 3

12.1 Analog RGB Input

15 pin D-Sub (Female) x 2

G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75Ω

RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75Ω

HD/VD/CS: TTL Level

12.2 Video Input RCA jack (Yellow)

Video amplitude 1.0 Vp-p : Impedance 75Ω

12.3 S-Video Input

4 pin Mini-Din (Female)

Y: Luminance amplitude 1.0 Vp-p : Impedance 75Ω

C: Chroma amplitude 0.286 Vp-p : Impedance 75Ω

12.4 YPbPr Input 15 pin D-Sub (Female) x 2

Y: Luminance amplitude 1.0 Vp-p: Impedance 75Ω

PbPr/CbCr: Chroma amplitude 0.7 Vp-p : Impedance 75Ω

12.5 Analog RGB Output 15 pin D-Sub (Female) x 1 (Only Computer 1)

G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75Ω

RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75Ω

HD/VD/CS: TTL Level

13.0 Control Interface

13.1 IR Receiver IR Receiver x 1 (Front)

Angle: ±30°Distance 0~8m

13.2 Serial Connector RS232 8pin, command table adhere to Appendix 3

14.0 User Interface Adhere to Appendix 3

14.1 Operator Keypad 9 Keys:

Left/ BLANK ; Right/PANEL KEY LOCK ; UP/ KEYSTONE + ;

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Down/ KEYSTONE - ; SOURCE ; POWER ; AUTO ;

MODE/ENTER ; MENU/EXIT

14.2 Indicators 3 LEDs:

Power On/Off Status; Lamp Status; Temperature Status

14.3 Electric Keystone vertical keystone and adjustable range +40°~ - 40°

15.0 Audio

15.1 PC Audio Input Φ3.5mm stereo mini jack

500mVrms 10 KΩor more

15.2 PC Audio output Φ3.5mm stereo mini jack

15.3 Speaker Speaker 8Ω5W X 1, Amplifier 1W X1

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Packing

For Worldwide:

2~6

9, 10

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