ViewSonic PJ513D-1 User manual

ViewSonic PJ513D-1

Model No. VS11959

Multimedia DLP Projector

(PJ513D-1_SM Rev. 1bMay. 2009)

ViewSonic 381 Brea Canyon Road, Walnut, California 91789 USA- (800) 888-8583

Service Manual

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may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any

language or computer language, in any form or by any means, electronic, mechanical, magnetic,

optical, chemical, manual or otherwise, without the prior written permission of ViewSonic

Corporation.

Disclaimer

ViewSonic makes no representations or warranties, either expressed or implied, with respect to

the contents hereof and specifically disclaims any warranty of merchantability or fitness for any

particular purpose. Further, ViewSonic reserves the right to revise this publication and to make

changes from time to time in the contents hereof without obligation of ViewSonic to notify any

person of such revision or changes.

Trademarks

Optiquest is a registered trademark of ViewSonic Corporation.

ViewSonic is a registered trademark of ViewSonic Corporation.

All other trademarks used within this document are the property of their respective owners.

Product disposal at end of product life

The lamp in this product contains mercury. Please dispose of in accordance with local, state or

federal laws.

Revision History

Revision SM Editing Date ECR Number Description of Changes Editor

1a 12/17/2007 Initial Release Jamie Chang

1bUpdate RS232 PIN definition, IR code Sophia Kao

05/12/2009

ViewSonic Corporation Confidential - Do Not Copy PJ513D-1

TABLE OF CONTENTS

1. Introduction 1

2. Specifications 2

3. Keyboard and Remote Control keys 15

4. IR Code / RS232 Command 18

5. Adjustment Procedure 22

6 Troubleshooting 82

7. Block Diagram 90

8 Schematic Diagrams 91

9. PCB Layout Diagrams 107

10. Exploded Diagrams 109

11. Recommended Spare Parts List 117

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1. Introduction

This section contains general service information, please read through carefully. It should be

stored for easy access place.

Important Service Information

Safety Notice

1 Make sure your working environment is dry and clean, and meets all government safety

requirements.

2 Ensure that other persons are safe while you are servicing the product.

3 DO NOT perform any action that may cause a hazard to the customer or make the product

unsafe.

4 Use proper safety devices to ensure your personal safety.

5 Always use approved tools and test equipment for servicing.

6 Never assume the product’s power is disconnected from the mains power supply. Check that

it is disconnected before opening the product’s cabinet.

7 Modules containing electrical components are sensitive to electrostatic discharge (ESD).

Follow ESD safety procedures while handling these parts.

8 Some products contain more than one battery. Do not disassemble any battery, or expose it

to high temperatures such as throwing into fire, or it may explode.

9 Refer to government requirements for battery recycling or disposal.

General Descriptions

This Service Manual contains general information. There are 3 levels of service:

Level 1: Cosmetic / Appearance / Alignment Service

Level 2: Circuit Board or Standard Parts Replacement

Level 3: Component Repair to Circuit Boards

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2. Specification

1.0 Optical Performance Tested under 60” (diagonal) image size with Wide projection lens position

unless other specified.

1.1 ANSI Brightness Minimum 1600 Lumens

1.2 Brightness Uniformity

1.2.1 ANSI Uniformity Minimum 55%

1.2.2 Upper-Down unbalance 0.5~2

1.2.3 Left-Right unbalance 0.6~1.67

1.2.4 JBMA Uniformity Minimum 60%

1.3 Contrast Ratio

1.3.1 ANSI Contrast Minimum 150:1

1.3.2 FOFO Contrast Minimum 1200:1

1.4 Light Leakage

1.4.1 Light Leakage in Active Area

<0.5 lux compared to center point within 60” (Diagonal at 2.2m, Wide)

image size. Note: This light leakage in Active area is only described as the

spot light with obvious shape. It is not included the uniformity difference of

the projector for black pattern.

1.4.2 Light Leakage out of Active

Area <0.65 lux with 54”~80“(Diagonal at 2m, Wide) image size

1.5 Color

X Y

1.5.1 White 0.312±0.04 0.354±0.04

1.5.2 Red 0.640±0.04 0.345±0.04

1.5.3 Green 0.355±0.04 0.548±0.04

1.5.4 Blue 0.141±0.04 0.087±0.04

1.6 Color Uniformity X Y

1.6.1 White 0.040 0.040

1.6.2 Red 0.040 0.040

1.6.3 Green 0.040 0.040

1.6.4 Blue 0.040 0.040

2.0 Image Quality

2.1 Throw Ratio 54”±5% Diagonal at 2m, Wide

2.2 Zoom Ratio (tolerance applied) > 1.10 : 1

2.3 Distortion

2.3.1 Keystone Distortion <1.0%

2.3.2 Vertical TV Distortion <1.0%

2.3.3 Screen distortion l W2-W1 l <6mm , l H2 –H1 l <6 mm

2.4 Projection Offset 120% ±5%

2.5 Focus Range

2.5.1 Visible Range 1~8 m

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2.5.2 Clearly Focus Range 1.5~6 m(Spec. defined as item 2.6)

2.6 Focus

2.6.1 区Pattern (1)If pattern can be uniformly focused, pass!

(2)If not, check 2.6.2

2.6.2 Defocus and Flare

Defocus: R<=3.0; G<=2.5; B<=2.5 pixel

Flare: R<=4.0; G<=3.5; B<=3.5 pixel

Slight flare is not counted as flare.

2.6.3 Focus unbalance Adjust focus from near to far until one corner clear, difference less than 70

cm@60”

Center of 49” diagonal

area All other area

R-G <2/3 <1

G-B <2/3 <1

2.7 Lateral Color

R-B <1 <1

2.8 Image Quality

2.8.1 DMD Image Quality -

2.8.2 Image Imperfection -

2.8.3 Image Shadow or Blur

Procedure:

1. 54” (Diagonal at 2m, Wide) image size.

2. Default preset mode “ Dynamic”

3. Full white pattern to check the image.

Let the projector on the desk (don’t move it up/down or left/ right) and just

inspect the pattern.

4. Compare to the limit sample of OOB. If blur or shadow worse than OOB,

than NG

2.9 Dynamic Contrast Ratio (DCR)

1. When RGB value of content input is smaller than 20%, system will

automatically switch to Eco mode, if RGB value is greater than 60%, the

projector will back to Normal mode.

2. When DCR function turns on, lamp mode function is grayed out to

disable; when DCR function turns off, lamp mode would return to setting

value.

3.0 Mechanical Specification

3.1 Dimensions 263 x 218 x 108mm (L x W x H)

3.2 Weight 2.6Kgw ± 0.1Kgw

3.3 Security Slot Kensington compatible slot 150N break away force

3.5 Lens Cover Detached Lens Cover

3.6 Feet Fast adjustable foot in front, Adjustable foot and Fixed foot in rear. foot

Tilt:0-6∘,right/left: +2.2∘/-0.5∘

4.0 Packaging

4.1 Outside Dimensions 370 x 186 x 297mm (L x W x H)

4.2 Weight 3.76Kgw ± 0.1Kgw (Including Accessories, Projector).

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4.3 Palletization

72 units by Air;

108 units (pallet A)/72 units (pallet B) by sea

2232 units/40’ container, or 1080 units /20’ container

5.0 Thermal Specification Mechanical component temperature at ambience 0~40℃

5.1 Surface held or touched for short

periods

Normal surface:

Metal < 60°C except screws & terminals

Plastic<65°C except around ventilation (for this model only)

Screw and terminals <55°C

Metal Plastic

5.2 Surface which may be touched

<70°C <95°C

5.3 Exhaust Air <95°C around ventilation holes

6.0 Environmental

Operating 0~40°C, without condensation

6.1 Temperature

Storage -20~60°C, without condensation

Operating 10~90%RH, without condensation

6.2 Humidity

Storage 10~90%RH, without condensation

Typical Normal mode: 32dBA @ 25°C

Eco mode: 28dBA @ 25°C

6.3 Audible Noise Level

Maximum Normal mode: 34BA @ 25°C

Eco mode: 30dBA @ 25°C

6.4 Altitude

Operating:

0~6000ft,25°C±5°C

6000ft~10000ft, 25°C±5°C must be operational and the reliability decrease

is acceptable (not guarantee Power, Ballast, DMD and lamp life)

Storage:

0 to +40000ft sea level(-20 °C to 30°C)

Max altitude in 60°C :0-6500ft

Max temperature in 10000ft:53°C

Safety CB, CSA, TUV-GS, CCC, PSB, NOM, Korean-eK, Gost-R,

Hygiene, SASO, TUV-Argentina, Ukraine, CE

EMC FCC Class B requirements, CE

7.0 Regulatory

ESD Qisda ESD Specification

8.0 Reliability

8.1 MTBF 40000 hours except DMD chip, Color wheel, Lamp and Ballast

8.2 Lamp Lifetime Normal : 2000 hours (50% brightness maintenance)

Eco: 3000 hours

9.0 Power Requirements Adhere to Appendix 3.5

9.1 Power Supply (Normal) VAC 90 – 264 Auto-switch (50/60Hz), 3 Wire Grounded

Typical 260 W Max.

9.2 Power consumption

Standby 5W Max.

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9.3 Power Connector IEC-06

10.0 Panel Specification

10.1 Type Single Chip 0.55” XGA 12 tilt DDR DMD Single Chip 0.55” SVGA 12　　　

tilt LVDS DMD

10.2 Pixels 800 X 600

10.3 Color Depth 24 Bits (16770000 colors)

11.0 Compatibility Adhere to Appendix 3

11.1 PC

PC Compatible 640X480 Æ800X600, compressed 1024 X

768 1280X1024; Composite　-Sync; Sync-on-Green; Interlace Mode

(8514A);

11.2 Video NTSC/ NTSC4.43/ PAL (Including PAL-M, PAL-N)/ SECAM/ PAL60/

11.3 YpbPr NTSC (480i)/ 480p/ PAL (576i)/ 576p, HDTV (720p/ 1080i)

11.4 DDC DDC 2B

12.0 Image Interface Adhere to Appendix 3.2

12.1 Analog RGB Input

15 pin D-Sub (Female) x 1

G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75　

RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75　

HD/VD/CS: TTL Level

12.2 Video Input RCA jack (Yellow)

Video amplitude 1.0 Vp-p : Impedance 75Ω

12.3 S-Video Input

4 pin Mini-Din (Female)

Y: Luminance amplitude 1.0 Vp-p : Impedance 75Ω

C: Chroma amplitude 0.268 Vp-p : Impedance 75Ω

12.4 YPbPr Input 15 pin D-Sub (Female) x 1 (Including 12.1)

Y: Luminance amplitude 1.0 Vp-p: Impedance 75Ω

PbPr/CbCr: Chroma amplitude 0.7 Vp-p : Impedance 75Ω

12.5 DVI-A Input N/A

12.6 Analog RGB Output 15 pin D-Sub (Female) x 1

G: Video amplitude 0.7/1.0 Vp-p : Impedance 75　

RB: Video amplitude 0.7 Vp-p : Impedance 75　

HD/VD/CS: TTL Level

13.0 Control Interface

13.1 IR Receiver IR Receiver x2 Angle: ±30°Distance 0~8m

13.2 Serial Connector RS232 8pin Mini DIN

13.3 USB Connector N/A

14.0 User Interface Adhere to Appendix 3.3

14.1 Operator Keypad

9 Keys:

Power ; Source ; Auto; Left/Blank; Right/Panel key lock ; Mode/Enter ;

Up/Keystone+ ; Down/Keystone-; Menu/Exit

14.2 Indicators 3 LEDs:

Power On/Off Status; Lamp Status; Temperature Status

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14.3 Electric Keystone vertical keystone and adjustable range 40　

15.0 Audio

15.1 Audio Input

Φ3.5mm stereo mini jack x1

500mVrms, 10kΩ

15.2 Speaker Sound system: Mono

Speaker : 2Wx1

Amplifier: Philips PCA8551

Frequency Response: 100-20KHz

Distortion: Amplifier output 1W at 10% distortion

15.3 Audio Output N/A

16.0 Option Box

16.1 Wireless function N/A

16.2 Audio Output N/A

16.3 LAN function N/A

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DDC Table (EDID FILE)

+0 +1 +2 +3 +4 +5 +6 +7 +8 +9

0 00 FF FF FF FF FF FF 00 5A 63

10 20 C5 01 01 01 01 01 11 01 03

20 7A 00 00 78 0A F1 A7 A5 56 5D

30 88 23 15 52 59 AD CE 00 45 59

40 31 59 61 59 81 80 01 01 01 01

50 01 01 01 01 A0 0F 20 00 31 58

60 1C 20 28 80 14 00 00 00 00 00

70 00 1E 00 00 00 FF 00 51 54 59

80 30 37 30 31 30 30 30 30 31 0A

90 00 00 00 FD 00 32 57 1E 64 FF

100 00 0A 20 20 20 20 20 20 00 00

110 00 FC 00 50 4A 35 31 33 44 0A

120 20 20 20 20 20 20 00 51

Address Data description

00 - 07 Fixed Data(EDID header)

08 - 09

ID Manufacturer Name: VSC = 5Ah 63h

(Alphabet number transformed to hex scale from binary)

10 - 11 ID Product Code: 20h, C5h

12 - 15 Not Used

16 Week of Manufacture: 01 (for example; variable)

17 Year of Manufacture: 2007 (for example; variable)

18 EDID Structure Version No.: 1

19 EDID Structure Revision No.: 3

20 Video Input Definition: Analog Signal 0.700V/0.000V

Sync: Separate V Composite V On Green V

Set up - Serration -

21 - 22 Maximum Horizontal Image Size: 0cm Maximum Vertical Image Size: 0cm

23 Display Gamma: 2.2

24 DPMS Supported Feature: Stand by - Suspend - Active off -

Display Type: R/G/B color display Standard Default Color Space: unused

Preferred Timing Mode: supported GTF supported: not supported

25 - 34 Chroma Information: Red x = 0.634766 y =0.338867

Green x = 0.368164 y = 0.544922

Blue x = 0.147461 y =7.51953e-002

White x = 0.313477 y = 0.34375

35 Established Timing I Support:

720X400 @70Hz V 720X400 @88Hz - 640X480 @60Hz V 640X480 @67Hz -

640X480 @72Hz V 640X480 @75Hz V 800X600 @56Hz - 800X600 @60Hz V

36 Established Timing II Support:

800X600 @72Hz V 800X600 @75Hz V 832X624 @75Hz 1024X768 @87Hz -

1024X768 @60Hz V 1024X768 @70Hz V 1024X768 @75Hz V 1280X1024 @75Hz V-

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