ViewSonic PJ503D-1 User manual

ViewSonic PJ503D-1

Model No. VS11705

DLP Projector

(PJ503D-1_SM Rev. 1cSep. 2008)

ViewSonic 381 Brea Canyon Road, Walnut, California 91789 USA - (800) 888-8583

Service Manual

ViewSonic Corporation Confidential - Do Not Copy PJ503D-1

may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any

language or computer language, in any form or by any means, electronic, mechanical, magnetic,

optical, chemical, manual or otherwise, without the prior written permission of ViewSonic

Corporation.

Disclaimer

ViewSonic makes no representations or warranties, either expressed or implied, with respect to

the contents hereof and specifically disclaims any warranty of merchantability or fitness for any

particular purpose. Further, ViewSonic reserves the right to revise this publication and to make

changes from time to time in the contents hereof without obligation of ViewSonic to notify any

person of such revision or changes.

Trademarks

Optiquest is a registered trademark of ViewSonic Corporation.

ViewSonic is a registered trademark of ViewSonic Corporation.

All other trademarks used within this document are the property of their respective owners.

Product disposal at end of product life

The lamp in this product contains mercury. Please dispose of in accordance with local, state or

federal laws.

Revision History

Revision SM Editing Date ECR Number Description of Changes Editor

1a 2/13/2007 Initial Release Jamie Chang

1b 3/19/2007 Revise specification section Jamie Chang

1c 9/5/2008

Revised the "Method to enter factory menu"

in page 137. Jamie Chang

ViewSonic Corporation Confidential - Do Not Copy PJ503D-1

TABLE OF CONTENTS

1. Introduction 1

2. Specifications 2

3. Software/Firmware Upgrade Process 3

4. Adjustment / Alignment Procedure 18

5. Block Diagram 85

6. Troubleshooting 86

7. Schematic Diagrams 94

8. PCB Layout Diagrams 109

9. Exploded Diagrams 122

10. Recommended Spare Parts List 125

11. Appendix 126

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This section contains general service information, please read through carefully. It should be

stored for easy access place.

Important Service Information

Safety Notice

1 Make sure your working environment is dry and clean, and meets all government safety

requirements.

2 Ensure that other persons are safe while you are servicing the product.

3 DO NOT perform any action that may cause a hazard to the customer or make the product

unsafe.

4 Use proper safety devices to ensure your personal safety.

5 Always use approved tools and test equipment for servicing.

6 Never assume the product’s power is disconnected from the mains power supply. Check that

it is disconnected before opening the product’s cabinet.

7 Modules containing electrical components are sensitive to electrostatic discharge (ESD).

Follow ESD safety procedures while handling these parts.

8 Some products contain more than one battery. Do not disassemble any battery, or expose it

to high temperatures such as throwing into fire, or it may explode.

9 Refer to government requirements for battery recycling or disposal.

General Descriptions

This Service Manual contains general information. There are 2 levels of service:

Level 1: Cosmetic / Appearance / Alignment Service

Level 2: Circuit Board or Standard Parts Replacement

Level 3: Component Repair to Circuit Boards

1. Introduction

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2. Specifications

Drive system DLP

Panel size 1.4cm(0.55” type)

Liquid crystal

panel

Number of pixels 800 (H) x 600 (V)

Lamp Ushio 160W

RGB signal RGB IN

Video : Analog 0.7Vp-p(75Ωtermination)

H/V. sync. : TTL level (positive/negative)

Composite sync. : TTL level

VIDEO IN 1.0Vp-p (75Ωtermination)

S-VIDEO IN Y signal: 1.0±0.1Vp-p, (75Ωtermination)

C signal: 0.286±0.1Vp-p (NTSC burst signal, 75Ωtermination)

CB/PB

VIDEO signal

COMPONENT

VIDEO

CR/PR

1.0±0.1Vp-p, 75Ωtermination (positive)

0.7±0.1Vp-p, 75Ωtermination (positive)

Power supply 100~240V 50~60Hz 2.5A

Power consumption 250W

Dimensions 263 (W) x 108 (H) x 218 (D) mm

Weight 2.6 kg

Temperature range Operation : 0~40°C

Storage : -20~60°C

Accessories

Remote control x1 Batteries x 2

RGB cable x 1 User’s manuals x 1

Power cords x 3 CD Wizard x 1

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Level 1 Cosmetic / Appearance / Alignment Service

Software/Firmware Upgrade Process

How to Download Firmware

Hardware required

1. Standard USB Download cable (P/N 50.73213.501)

2. Personal computer or laptop computer

Software required

1. DDP2000 Composer lite

2. New version FW

DDP2000 Composer lite install procedure

Installation Location

The default installation directory is:

C:\Program Files\DLP Composer Lite

If you want to install to a different directory (perhaps alongside a prior release of DLP

Composer™ Lite), click the "Browse" button on the "Select Features" page..

USB Support - Installation (All Platforms)

This release includes support for a USB communications interface to DDP2000-based

projectors. The setup program includes the files needed to install USB support (for

Win98/WinMe/Win2K/WinXP only -- Win95 and WinNT are not supported).

After DLP Composer™ Lite is installed, to install the USB support, choose the "Install

DDP2000 USB Driver" icon under "DLP Composer™ Lite" in your Start menu.

USB Support - Win98/WinMe Only

Installation on Windows 98 or Windows Me may prompt "Please insert the disk labeled 'DLP

Composer Installation Directory', and then click OK". This message may be safely ignored

by clicking the OK button.

Another prompt will then appear: "The file 'windrvr6.sys' on DLP Composer Installation

Directory cannot be found". Again, click OK and the installation proceeds without further

3. Software/Firmware Upgrade Process

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problems.

USB Support - Using a projector for the first time

After installation is complete, and you plug a DDP2000-based projector into USB for the first

time, Windows will run the "New Hardware Wizard". When the wizard prompts to find the

necessary drivers, accept the recommended choice (let the system find the driver for you)

and click "Next" to complete the installation.

Note: The Windows 98/Me "New Hardware Wizard" may not automatically find the

driver. You should use the "Advanced" option, and enter the directory where the DLP

Composer™ Lite Tool Suite was installed (normally "C:\Program Files\DLP Composer

Lite"). The wizard will find the file "DDP2000.inf" and complete the installation.

USB Support - Choosing the USB interface

To select the USB communications interface, choose "Preferences" from the "Edit" menu,

click the "Communications" page and choose "USB (DDP2000 Only)". You can now use

DLP Composer™ Lite to communicate with a DDP2000-based projector via USB using the

Flash Loader tool.

Download procedure

1. Click on Flash Loader and browse the image file (new version firmware)

ViewSonic Corporation Confidential - Do Not Copy PJ503D-1

2. Make sure to check “Skip Boot loader area (load all but the first 16KB)”

3. Plug power cord into projector

4. Press “UP+SOURCE+AUTO” simultaneously on keypad, the projector LAMP LED

would lite on

5. Plug in USB cable between computer and projector side

6. Press start download to begin update new firmware

7. Wait till composer lit notice upgrade completed

8. Download is completed. The factory settings should be restored.

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Visual Inspection & Cleaning

PART I Visual Inspection Criteria

1. 外觀檢驗規格/Appearance Inspection Spec.

1.1 標準檢驗環境規範 (Environment Condition)

1.1.1 光源強度(Lighting intensity)

所有外觀品質的檢驗環境亮度(白色燈管或自然光源)條件為 500- 800Lux。

All appearance quality shall be inspected with the lighting condition as 500~800Lux

(natural lighting or white fluorescent light).

1.1.2 目標或被觀察物的位置與目視距離

Inspection angle and distance to object or target

所有目標或被觀察物都要放置在投射的光源下檢測，其目視檢測的角度與距離是根據表

面位置等級加以區分。在所有檢測中，光源儘量避免其產品或零件對檢測人員眼睛造成

反射干擾。

All part inspection must be done under direct overhead lighting. Viewing angle and

distance are dependent on surface classification. In all cases, parts must be held in

such that the light reflection does not disturb the inspector's eye.

圖1

等級區分

Classification

A 區

Area A

B 區

Area B

C 區

Area C

光源位置

Lighting positioning

被觀察物正上方

Above of inspected part

目視與被觀察物位置(垂直)

Inspection position relative to part

90º 90º 90º

目視距離(參考距離)

Inspection distance

40-50 cm 40-50 cm 40-50 cm

表1

1.1.3 檢視時間

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Inspection interval (time)

檢視時間與樣品大小及檢視區域有關。

Inspection interval is a function of surface area.

檢視時間以 10 秒為限。

Time for visual inspection: 10sec.

Parts Size “A” surface “B” surface “C” surface

Time 10 sec 10 sec 10 sec

表2

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