Viessmann Vitocell 100-E Quick guide

Installation and service instructions

for contractors

VIESMANN

Vitocell 100-E/100-W

Type SVW 200 l, SVPA 400 l

Heating water buffer cylinder

For applicability, see the last page

VITOCELL 100-E/100-W

5674 554 GB 1/2015 Please keep safe.

Please follow these safety instructions closely to

prevent accidents and material losses.

Safety instructions explained

Danger

This symbol warns against the risk of injury.

!Please note

This symbol warns against the risk of material

losses and environmental pollution.

Note

Details identified by the word "Note" contain additional

information.

Target group

These instructions are exclusively intended for author-

ised contractors.

■Work on electrical equipment must only be carried

out by a qualified electrician.

■The system must be commissioned by the system

installer or a qualified person authorised by the

installer.

Regulations to be observed

■National installation regulations

■Statutory regulations for the prevention of accidents

■Statutory regulations for the protection of the envi-

ronment

■Codes of practice of the relevant trade associations

■All relevant safety regulations as defined by DIN, EN,

DVGW, VDE and locally applicable standards

aÖNORM, EN and ÖVE

cSEV, SUVA, SVTI and SWKI

Safety instructions for working on the system

Working on the system

■Isolate the system from the power supply (e.g. by

removing the separate fuse or by means of a mains

isolator) and check that it is no longer 'live'.

■Safeguard the system against reconnection.

Danger

Hot surfaces can cause burns.

■Before maintenance and service work, switch

OFF the appliance and let it cool down.

■Never touch hot surfaces on the boiler, burner,

flue system or pipework.

!Please note

Electronic assemblies can be damaged by elec-

trostatic discharge.

Prior to commencing work, touch earthed

objects such as heating or water pipes, to dis-

charge static loads.

Repair work

!Please note

Repairing components that fulfil a safety func-

tion can compromise the safe operation of the

system.

Replace faulty components only with genuine

Viessmann spare parts.

Auxiliary components, spare and wearing parts

!Please note

Spare and wearing parts that have not been tes-

ted together with the system can compromise its

function. Installing non-authorised components

and making non-approved modifications or con-

versions can compromise safety and may inva-

lidate our warranty.

For replacements, use only original spare parts

supplied or approved by Viessmann.

Safety instructions for operating the system

If you smell flue gas

Danger

Flue gas can lead to life threatening poisoning.

■Shut down the heating system.

■Ventilate the installation site.

■Close doors to living spaces to prevent flue

gases from spreading.

Ensuring the removal of flue gas and supply of

combustion air

Ensure that flue systems are clear and cannot be

sealed, for instance due to accumulation of conden-

sate or other causes. Ensure an adequate supply of

combustion air.

Instruct system users that subsequent modifications to

the building characteristics are not permissible (e.g.

cable/pipework routing, cladding or partitions).

Danger

Leaking or blocked flue systems, or an inade-

quate supply of combustion air can cause life

threatening poisoning from carbon monoxide in

the flue gas.

Ensure the flue system is in good working order.

Apertures for supplying combustion air must be

non-closable.

Safety instructions

5674 554 GB

Extractors

Operating appliances that extract air to the outside

(cooker hoods, extractors, air conditioning units, etc.)

can create negative pressure. If the boiler is operated

at the same time, this can lead to reverse flow of the

flue gas.

Danger

The simultaneous operation of the boiler and

appliances that extract air to the outside can

result in life threatening poisoning due to

reverse flow of the flue gas.

Fit an interlock circuit or take suitable steps to

ensure an adequate supply of combustion air.

Safety instructions

Safety instructions (cont.)

5674 554 GB

1. Information Symbols ................................................................................................. 5

Intended use .......................................................................................... 5

Product information ................................................................................ 5

■Vitocell 100-E/100-W, type SVW (200 l capacity) ............................ 5

■Vitocell 100-E, type SVPA (400 l capacity) ...................................... 5

2. Preparing for installation Connections ........................................................................................... 6

■Type SVW (200 l) ............................................................................... 6

■Type SVPA (400 l) .............................................................................. 7

3. Installation sequence Siting the Vitocell ................................................................................... 9

■Vitocell with immersion heater, type SVW .......................................... 9

■Vitocell 100-E/100-W, type SVW ........................................................ 9

Connecting the equipotential bonding ................................................... 10

Thermal insulation on the Vitocell without Vitotrans .............................. 10

■Fitting the lower thermal insulation mat .............................................. 10

■Fitting the thermal insulation jacket .................................................... 11

■Fitting the thermometer, thermometer sensor and cover strips .......... 12

■Fitting the cover .................................................................................. 13

Vitocell type SVPA with Vitotrans ........................................................... 14

■Fitting the lower thermal insulation mat .............................................. 14

■Fitting the Vitotrans ............................................................................. 15

Thermal insulation on the Vitocell with Vitotrans ................................... 17

■Fitting the thermal insulation jacket .................................................... 17

■Closing the thermal insulation and fitting the cover strips .................. 18

■Fitting the cover .................................................................................. 20

Fitting the cylinder temperature sensor ................................................. 21

Connecting the heating water side ........................................................ 21

4. Parts list Ordering parts ........................................................................................ 23

Parts list, type SVW (200 l) .................................................................... 24

Parts list, type SVPA (400 l) ................................................................... 26

■Cylinder assembly, type SVPA 400 l ................................................... 26

■Thermal insulation assembly type SVPA 400 l ................................... 28

5. Commissioning/service

reports

.................................................................................................................. 30

6. Specification .................................................................................................................. 31

7. Keyword index .................................................................................................................. 32

Index

5674 554 GB

Symbol Meaning

Reference to other document containing

further information

Additional information, not safety relevant

Step in a diagram:

The numbering corresponds to the se-

quence of work.

Intended use

The appliance is only intended to be installed and

operated in sealed unvented systems that comply with

EN 12828 / DIN 1988, or solar thermal systems that

comply with EN 12977, with due attention paid to the

associated installation, service and operating instruc-

tions. DHW cylinders are only designed to store and

heat water of potable water quality. Heating water buf-

fer cylinders are only designed to hold fill water of pot-

able water quality. Only operate solar collectors with

the heat transfer medium approved by the manufac-

turer.

Intended use presupposes that a fixed installation in

conjunction with permissible, system-specific compo-

nents has been carried out.

Commercial or industrial usage for a purpose other

than heating the building or DHW shall be deemed

inappropriate.

Any usage beyond this must be approved by the man-

ufacturer for the individual case.

Incorrect usage or operation of the appliance (e.g. the

appliance being opened by the system user) is prohibi-

ted and results in an exclusion of liability.

Incorrect usage also occurs if the components in the

system are modified from their intended use (e.g.

through direct DHW heating in the collector).

Adhere to statutory regulations, especially concerning

the hygiene of potable water.

Product information

Vitocell 100-E/100-W, type SVW (200 l capacity)

Steel heating water buffer cylinder for storing heating

water in combination with heat pumps and solid fuel

boilers, with optional electric heater (immersion

heater).

Suitable for systems to EN 12828 and DIN 4753.

Vitocell 100-E: Colour: Vitosilver

Vitocell 100-W: White

Vitocell 100-E, type SVPA (400 l capacity)

Steel heating water buffer cylinder for storing heating

water in combination with heat pumps, solar thermal

systems, solid fuel boilers and heat recovery.

Suitable for installation of Vitotrans 353, type PZS.

Suitable for systems to EN 12828 and DIN 4753.

Information

Symbols

5674 554 GB

Information

Type SVW (200 l)

Fig. 1 Front

AThermometer sensor retainer

BThermometer (TH)

CFemale connection for immersion heater (EHE)

Fig. 2 Back

AAir vent valve (EL)

BHeating water flow 1 (HV1)

to the heating circuits

CSensor well 1 (SPR1)

for cylinder temperature sensor

DHeating water flow 2 (HV2)

from the heat generator

ESensor well 2 (SPR2)

for cylinder temperature sensor

FHeating water return 2 (HR2)

from the heating circuits

GHeating water return 1 (HR1)

to the heat generator

HDrain outlet (E)

Preparing for installation

Connections

5674 554 GB

Installation

Type SVPA (400 l)

Fig. 3 Front

AThermometer sensor retainer

BThermometer (TH, max. 2)

CHeating water flow G 1

DReturn stratification G 1

EHeating water return G 1

Preparing for installation

Connections (cont.)

5674 554 GB

Installation

Fig. 4 Back

AHeating water flow 1 (HV1) to the heating circuits /

air vent valve (EL)

BSensor well 1 (SPR1)

for cylinder temperature sensor

CHeating water flow 2 (HV2)

from the heat generator

DSensor well 2 (SPR2)

for cylinder temperature sensor

EHeating water flow 3 (HV3) / heating water return

1 (HR1)

FSensor well (SPR3)

for cylinder temperature sensor

GHeating water return 2 (HR2)

from the heating circuits

HHeating water return 3 (HR3) to the heat genera-

tor / drain outlet (E)

Preparing for installation

Connections (cont.)

5674 554 GB

Installation

!Please note

To prevent material damage, site the buffer cyl-

inder in a draught-free room free from the risk of

frost.

When not in use, the buffer cylinder must be

drained if there is a risk of frost.

■Provide adequate clearance from the wall to allow for

operation of the temperature controller (if installed).

■Placing the heating water buffer cylinder on a plinth

will make the room easier to clean.

■Use the adjustable feet to level the buffer cylinder.

Note

Never extend the adjustable feet beyond a total length

of 35 mm.

Vitocell with immersion heater, type SVW

Fig.5

Immersion heater installation instructions

Maintain the minimum clearance.

Note

The unheated length of any threaded immersion

heater installed on site must be at least 100 mm.

Vitocell Contents Dim. a Output of immersion heater

Type SVW 200 l min. 650 mm 6 kW

Vitocell 100-E/100-W, type SVW

!Please note

The thermal insulation must not come into con-

tact with naked flames.

Exercise caution when welding and brazing.

1. Install the cylinder temperature sensors; see

page 21.

2. At heating water flow temperatures above 95 °C,

remove the pipe collars from the pipe outlets (col-

lars have l.h. threads).

3. If no electric immersion heater is installed, seal in

the front female connection with the plug supplied.

Fit the cover.

4. Affix the type plate supplied to the back of the heat-

ing water buffer cylinder.

Installation sequence

Siting the Vitocell

5674 554 GB

Installation

Connect the equipotential bonding in accordance with

the requirements stipulated by your local power supply

utility and VDE [or local] regulations.

c Connect the equipotential bonding in accordance

with the requirements stipulated by your local power

supply utility and current SEV [or local] regulations.

Thermal insulation on the Vitocell without Vitotrans

Fitting the lower thermal insulation mat

Fig.6

Position and level the cylinder. !Please note

The thermal insulation must not come into con-

tact with naked flames.

Exercise caution when welding and brazing.

Installation sequence

Connecting the equipotential bonding

5674 554 GB

Installation

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