Viessmann Vitocell-B 100 CVB Series User manual

VITOCELL-B 100

Installation Instructions

for use by heating contractor

Vitocell-B 100

CVB Series

Enameled dual-coil, indirect-fired domestic hot water storage tank

79 and 120 USG / 300 and 450 ltr capacity

This tank version is not suitable

for steam heating applications.

Read and save these instructions

for future reference.

IMPORTANT

THE HEAT TRANSFER

MEDIUM MUST BE WATER

OR OTHER NON-TOXIC

FLUID HAVING A TOXICITY

RATING OR CLASS OF 1,

AS LISTED IN CLINICAL

TOXICOLOGY OF

COMMERCIAL PRODUCTS,

5TH EDITION.

THE PRESSURE OF THE

HEAT TRANSFER MEDIUM

MUST BE LIMITED TO A

MAXIMUM OF 30 PSIG BY

AN APPROVED SAFETY

OR RELIEF VALVE (SEE

PAGE 2).

CAUTION

5285 658 v2.1 09/2008

Safety, Installation and Warranty Requirements

Please ensure that this manual is read and understood before commencing installation. Failure to comply with the issues listed below

and details printed in this manual can cause product/property damage,severe personal injury, and/or loss of life. Ensure all

requirements below are understood and fulfilled (including detailed information found in manual subsections).

HLicensed professional heating

contractor

The installation, adjustment, service,

and maintenance of this equipment

must be performed by a licensed

professional heating contractor.

"Please see section

entitled “Important

Regulatory and

Installation

Requirements”.

HProduct documentation

Read all applicable documentation

before commencing installation. Store

documentation near product in a

readily accessible location for

reference in the future by service

personnel.

"For a listing of

applicable literature,

please see section

entitled “Important

Regulatory and

Installation Requirements”.

HAdvice to owner

Once the installation work is

complete, the heating contractor must

familiarize the system

operator/ultimate owner with all

equipment, as well as safety

precautions/requirements, shut-down

procedure, and the need for

professional service annually before

the heating season begins.

HWarranty

Information contained in

this and related product

documentation must be

read and followed. Failure

to do so renders warranty

null and void.

In solar applications:

5285 658 v2.1

THE HEAT TRANSFER

MEDIUM MUST BE EITHER

POTABLE WATER OR

CONTAIN ONLY

SUBSTANCES WHICH ARE

RECOGNIZED AS SAFE BY

THE U.S. FOOD AND DRUG

ADMINISTRATION.

THE PRESSURE OF THE

HEAT TRANSFER MEDIUM

MUST BE MAINTAINED

LESS THAN THE NORMAL

MINIMUM OPERATING

PRESSURE OF THE

POTABLE WATER SYSTEM.

CAUTION

Contents

Page

Safety Important Regulatory and Installation Requirements 4....

General Information About these Instructions 5.......................................................

Product Information 5................................................................

Set-up and

Connections

Tank Set-up 6................................................................................

Recommended installation clearances for

service access 7

...........................................................................

Minimum clearances to combustibles 7...............................

79 USG / 300 ltr Tank Installation

Thermometer installation 8

.......................................................

Temperature sensor installation for solar operation 8.......

Temperature sensor installation (when using a

Vitotronic 200 / 300 or Vitodens 200) 9

..............................

Checking the anode connection 9...........................................

120 USG / 450 ltr Tank Installation

Thermal insulation and thermometer installation 10

...........

Temperature sensor installation for solar operation 12.......

Temperature sensor installation (when using a

Vitotronic 200 / 300 or Vitodens 200) 13

..............................

Checking anode connection and fitting lid 13........................

Aquastat installation (when using a Vitotronic 100) 14.....

Grounding connection 14.............................................................

Boiler Water Connections (heat exchanger connection)

Individual DHW tank 15

...............................................................

Domestic Water Connections 16..............................................

Recirculation Connections 18......................................................

Installation of Inspection Opening Cover 19...........................

Appendix Pressure Drop Information 20....................................................

Post Installation ...

Start-up information 21

................................................................

Service Binder 21...........................................................................

5285 658 v2.1

Safety

Important Regulatory and Installation Requirements

Codes

The installation of indirect-fired hot

water storage tanks in boilers and solar

system applications might be governed

by individual local rules and regulations

for this type of product, which must be

observed. Always use latest editions of

codes.

In the Commonwealth of

Massachusetts, all plumbing work must

be done by a licensed plumber or

gas-fitter and for gas installations, all

gas piping must be done by a licensed

gas-fitter.

Mechanical room

Ensure the mechanical room complies

with the requirements of the system

design guideline and/or Technical Data

Manual (available from your Viessmann

sales representative).

Thetankmustbeinstalledina

mechanical room which is never subject

to freezing temperatures.

Ensure water in tank is drained if not in

use and danger of freezing exists in the

mechanical room.

Please carefully read this manual prior

to attempting installation. Any

warranty is null and void if these

instructions are not followed.

This product must be installed

observing not only the information

and instructions provided in the

pertinent product literature (see list on

following page), but also all local,

provincial/state plumbing and building

codes, as they apply to this product

and all periphery equipment.

For information regarding other

Viessmann System Technology

componentry, please reference

documentation of the respective

product (available from your

Viessmann sales representative).

We offer frequent installation and

service seminars to familiarize our

partners with our products. Please

inquire.

Working on the equipment

The installation, adjustment, service,

and maintenance of this equipment

must be done by a licensed professional

heating contractor who is qualified and

experienced in the installation, service,

and maintenance of hot water heating

systems. There are no user serviceable

partsonthisequipment.

Ensure main power supply to

equipment, the heating system, and all

external controls has been deactivated.

Close main oil or gas supply valve. Take

precautions to avoid accidental

activation of power during service

work.

The completeness and functionality of

field supplied electrical controls and

components must be verified by the

heating contractor. These include

low-water cut-offs, flow switches (if

used), staging controls, pumps,

motorized valves, air vents,

thermostats, temperature controls, etc.

5285 658 v2.1

If the heating system itself is to be

filled with Glycol or any other

antifreeze, the system fill must be of

non-toxic or food grade antifreeze. In

any circumstance, a non-toxic fluid

must be used. Ensure a copy of the

Material Safety Data Sheet (MSDS) is

supplied to the operator/ultimate

owner of the system. The use of

Viessmann supplied “Tyfocor-HTL”

solar fill is recommended for the solar

heating circuit.

WARNING

Safety/General Information

Important Regulatory and Installation Requirements (continued)

Technical literature

Literature applicable to all aspects of

the Vitocell:

- Technical Data Manual

- Installation Instructions

- Start-up/Service Instructions

- Operating Instructions

and User’s Information Manual

Leave all literature at the installation

site and advise the system

operator/ultimate owner where the

literature can be found. Contact

Viessmann for additional copies.

About These Instructions

Take note of all symbols and notations intended to draw attention to potential hazards or important product information.

These include ”WARNING”, ”CAUTION”, and ”IMPORTANT”. See below.

Warnings draw your attention to the

presence of potential hazards or

important product information.

Cautions draw your attention to the

presence of potential hazards or

important product information.

Helpful hints for installation, operation

or maintenance which pertain to the

product.

This symbol indicates that additional,

pertinent information is to be found in

column three.

This symbol indicates that other

instructions must be referenced.

Product Information

79 and 120 USG / 300 and 450 ltr capacity

Indirect-fired domestic hot water storage tank with dual heat exchanger coil for use

with hot water heating boilers, solar heating systems, residential heating plants,

and low-temperature heating systems. These tank versions are not suitable for

steam heating applications.

5285 658 v2.1

Indicates an imminently hazardous

situation which, if not avoided, could

result in substantial product/property

damage, serious injury or loss of life.

WARNING

Indicates an imminently hazardous

situation which, if not avoided, may

result in minor injury or

product/property damage.

CAUTION

IMPORTANT

5285 658 v2.1

Set-up and Connections

Tank Set-up

Thermometer probe

connection

MA Magnesium anode

DHW Domestic hot water supply

TS DHW temperature sensor or

aquastat of boiler control

(upper indirect coil)

BS1 Boiler water supply*1

R Recirculation tapping

F Fitting plug

BR1 Boiler water return*1

TS/TH DHW temperature sensor or

aquastat and thermometer

probe (lower indirect coil)

HS2 Solar collector supply*2

HR2/TS Solar collector return and

temperature sensor for solar

operation*2,3

DCW Domestic cold water supply

DDrain

*1 The upper indirect coil is provided for connection to a boiler or a heat pump.

*2 The lower indirect coil is provided for connection to solar collectors or heat pumps.

*3 Recommended arrangement of temperature sensor for solar operation:

With brass elbow and sensor well (accessory) in the solar collector water return.

5285 658 v2.1

DHW

BS1

BR1

HS2

HR2/TS

DCW/D

TS/TH

Fig. 1

Set-up and Connections

Tank Set-up (continued)

Provide sufficient clearances towards

the wall to allow the aquastat to be

operated (if installed).

Recommended installation clearances for service access

Rear inches

460

Sides May be reduced if rear pipe connections can be reached with less clearance inches

300

Top inches

300

Front inches

650

Minimum clearances to combustibles

All sides inches

5285 658 v2.1

Install the DHW tank in a frost-

protected and draft-free room.

Otherwise it must be drained when

not in use, in order to reduce the risk

of damages caused by freezing.

CAUTION IMPORTANT

26” / 650 mm

Fig. 2

Set-up and Connections

79 USG / 300 ltr Tank Installation

Thermometer installation

1. Remove top panel and the thermal

insulation blanket.

2. Push sensor of upper thermometer all

the way into clamping bracket.

3. Guide the lower thermometer cable

through the insulation blanket and

the cable channel.

4. Position the thermometer probe on

the outside of the location spring (not

in the groove), so that it is flush with

the front of the spring.

5. Push the cable into the holder.

6. Insert the sensor mounting hardware

with the thermometer probe until it

bottoms out inside the sensor well.

Temperature sensor installation for solar operation

The solar DHW tank temperature sensor is included in the solar control unit package.

1. For solar operation, install the sensor

well into the brass elbow and

connect the assembly to the heating

return line (solar return).

The brass elbow with sensor well is

available as an accessory,

Part No. 7175 213.

2. Insert the temperature sensor until it

bottoms out inside the sensor well.

Never wrap insulating tape around the

sensor.

5285 658 v2.1

Fig. 3

Fig. 4

IMPORTANT

Set-up and Connections

79 USG / 300 ltr Tank Installation (continued)

Temperature sensor installation (when using a Vitotronic 200 / 300 or Vitodens 200)

The primary DHW tank temperature sensor is included in the boiler control unit package.

1. Remove sensor mounting hardware

from sensor well.

2. Position the temperature sensor on

the outside of the location spring (not

inthegroove),sothatitisflushwith

the front of the spring.

3. Attach sensor cable to clip.

Never wrap insulating tape around the

sensor.

4. Insert the sensor mounting hardware

with the sensor until it bottoms out

inside the lower sensor well.

Note:

When using a Vitotronic 100 boiler

control, refer to page 14 for aquastat

installation.

Checking the anode connection

1. Ensure grounding cables are properly

connected to the magnesium anode.

When connecting an externally powered

anode to the top flange lid, separate the

magnesium anode in the bottom flange

lid from the grounding cable. The

magnesium anode may remain installed.

2. Install top insulation blanket.

3. Attach name plate to top cover and

secure cover with supplied screws.

5285 658 v2.1

Fig. 5

IMPORTANT

Magnesium anode

Grounding cable

Fig. 6

IMPORTANT

Set-up and Connections

120 USG / 450 ltr Tank Installation

Thermal insulation and thermometer installation

All necessary parts for enclosure assembly are packaged in a separate carton.

1. If not already installed, fit the

thermal insulation blanket below the

tank prior to the installation of the

tank itself.

2. Position and level the DHW tank

with its leveling bolts.

3. Push the thermal insulation jacket at

the front into the flange.

4. Guide the two thermometer sensor

cables through the provided

openings and push in the

thermometers.

5. Push sensor of upper thermometer

all the way into the clamping

bracket.

6. Position the lower sensor on the

outside of the location spring (not in

the groove), so that it is flush with

the front of the spring. Insert the

lower sensor mounting hardware

with the sensor until it bottoms out

inside the well (see steps 4-6 on

page 8).

Note

If no thermometers are fitted, cap the

holes with plugs.

5285 658 v2.1

Fig. 7

5.5.5.

Fig. 8

The thermal insulation must not come

in contact with open flames. Exercise

extreme caution when welding and

soldering.

CAUTION

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