VESTEL 230 User manual

SERVICE MANUAL

Mdl

230

260

280

Dimentions : WxHxD (mm)

230 260 280

540x1169x634 540x1440x634 540x1600x634

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DOUBLE DOOR – 230 – 260 – 280 CUSTOMER

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ASSEMBLE & DISASSEMBLE

1- Remove the freezer door panel caps.

Unscrew the two screws which are fixing

the middle hinge. (Fig-1)

2- Dismantle the refrigerator and freezer

door from cabinet by pulling towards to you

together with the middle hinge. (Fig-2)

Freezer door

A- Changing The Door Swing Direction to Right Hand

Freezer

door

panel right cap

Freezer door

panel left cap

Unscrew the two

middle hinge screws

Pull the doors towards to

you with middle hinge

Figure

3- Lie down the appliance to the left side. Dismantle both leveling feet and unscrew the

bottom hinge fixing screws and remove it. (Fig-3) Unscrew the bottom hinge pin and screw in

the next hole.(Fig-4) Then screw the hinge to the left side of the refrigerator. Screw the both

leveling feet.

Figure

DECEMBER 2011

Figure

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ASSEMBLE & DISASSEMBLE

4- Remove the two big caps on the middle

bracket. Unscrew the two screws fixing the top

hinge and remove it. Remove the top hinge

screw left cap on the left side. Remove the

middle hinge screw cap (big) on the right side.

(Fig-4)

Remove top

hinge screw

left cap

Remove the

middle hinge

screw cap (big)

Unscrew the

top hinge

Remove the two

middle hinge

screw caps (big)

Figure-4

5- Unscrew the screw fixing the top hinge pin.

Turn the pin by 180° then fix it to the top hinge

by screwing it. (Fig-5)

Rotate the top

hinge pin by 180

hinge

180

Figure-5

6- Assemble the top hinge to the left side.

(Fig-6) Insert the two middle hinge screw caps

(big) to the right side of the middle bracket.

(You can find the new caps in the user manu

Insert the

top hinge screw

right cap

nsert the

middle

(You

can

find

the

new

caps

the

user

manu

bag) Insert the middle hinge screw cap big to

the left side. (You can find the cap in the user

manual bag) Insert the top hinge screw right

cap to the right side. (You can find the top

hinge screw right cap in the user manual bag)

Insert the two

middle hinge

screw caps

(big) here

nsert

the

middle

hinge screw cap (big)

DECEMBER 2011

Figure-6

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ASSEMBLE & DISASSEMBLE

7- Replace the top bushing and top bushing

cap. (Fig-7) (You can find the new bushing cap

in the user manual bag)

Remove the bottom bushing, bottom stopper

and then assemble the bottom bushin

bottom

REFRIGERATOR

DOOR

stopper to the left side. (Fig-7)

BOTTOM STOPPER

Figure-7

8- Remove the top bushing and insert it into left

hole (F

FREEZER

DOOR

hole

Unscrew the screw fixing the freezer door

stopper (right) on the right side and remove it.

Than assembly the freezer door stopper (left)

on the left side. (Fig-8)

DOOR

F DOOR STOPPE

(You can find the freezer door stopper (left) in

the user manual bag)

DECEMBER 2011

F DOOR STOPPER (LEFT)

Figure-8

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ASSEMBLE & DISASSEMBLE

9- Turn the middle hinge by 180º . Assemble the freezer door and refrigerator door together

with middle hinge. (Reverse operation of item 2)

Fix the middle hinge by tighting the screws. (Fig-9) And insert the freezer door panel caps.

Turn the middle

hinge 180°

Figure-9

DECEMBER 2011

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ASSEMBLE & DISASSEMBLE

B - Changing The Thermostat :

1) Remove the lamp cover and unscrew the fixing screw.

2) Remove the screw cap and unscrew the fixing screw.

3) Remove the thermostat box by pulling it and disconnecting the wire connector.

4) Remove the thermostat knob by pulling forward. Loosen the nut fixing the thermostat.

5) P ll t th th t t b lb f th h i

ermos

rom

ous

ng.

6) Replace the thermostat with a new one and assemble the thermostat box following the

steps backwards.

C - Thermostat Knob

Thi k b i d t t l th t t f th f d

•

Thi

s use

o con

empera

ure o

reezer an

refrigerator parts automatically. It can be set to any value between “0“ and “5“positions.

• “ 0 ” position indicates that the thermostat is “off ”.The refrigerator is “off ” on this setting.

• By turning the knob between “1” and “5”, you can increase or decrease the cooling degree.

• The refrigerator is designed to get optimum performance when the thermostat knob is set

between position “2” to “4”.

DECEMBER 2011

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REFRIGERANT CYCLE DIAGRAM

F EVAPORATOR HOT PIPE CONDENSER

CAPILLARY

EVAPORATOR

DRYER

SUCTION PIPE

COMPRESSOR

PIPE

ATOR

SER

SSOR

ATOR

IPE

COMPRESSOR

SUCTIO

R EVAPO

CONDE

COMPR

F EVAPO

DRY

CAPILL

HOT

DECEMBER 2011

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TROUBLE-SHOOTING CHART

No/Insufficient cooling

Check the

supply

voltage

(220-240v)

Is it ok?

Inform

customer

(220-240v)

ok?

Yes

Is the power

consumption of

compressor

normal?

Check the

voltage at

compressor

terminals

(

220-240v

)

No Is compressor

working?

Yes Yes

Break the

There might

(

)

Is it ok?

Is the

thermostat

Yes

Break

the

service pipe,

is there any

gas

evacuation?

There

might

be clogging

Evacuate the

system, (**)

Charge the

gas again.

thermostat

ok?

Check Is over load

relay ok?

Replace the

thermostat

Yes

thermostat

connections

relay

ok?

Yes

Is it

working

normally

Yes

Check the

thermostat

settings.

Adjust the

thermostat

according to

Check if there

is any

leakage by

the help of

foam (*). Fix

and Charge

the gas again

Check the

compressor,

replace if

there is

problem with

pressure.

Adjust the

thermostat

according to

seasonal

conditions.

Replace

over load

relay

group

Compressor

windings might be

faulty or there might

mechanical jamming

(***).

Check the

compressor replace

DECEMBER 2011

seasona

conditions.

the

gas

again

(**).

compressor

replace

if needed.

(*) Check all pipes, tubes and welding points against gas leakage. (**) Before charging gas to system,

change dryer and vacuum at least 30 minutes, then charge the system with amount written on label

(***) Compressor primary winding should be around 10 Ωand secondary around 15 Ω(at 250C ambiance

temp.)

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TROUBLE-SHOOTING CHART

Excessive Cooling

Is the thermostat

the

thermostat

setting appropriate

to season

conditions?

Adjust the

thermostat

according to

seasonal

conditions.

Yes

Is there any

icing

formation in

refrigerator

Is the icing at

the whole of

back wall (on

serpentine)?

Yes

refrigerator

section?

serpentine)?

Compressor pressure

might be low or there

might me clogging at

the system, Check the

Set thermostat to a

lower setting; did

thermostat cut-out?

(Compressor stops

Yes

as and pressure level,

If there is clogging;

clean the system (*)

and gas charge

again.(**)

(Compressor

stops

running)

Check the

thermostat bulb;

does it touch the

end of the pipe? If

not push the bulb

until end

Is thermostat

connections

ok?

Yes

Check the

temperature

values of fridge

section (***)

Are they

normal?

Yes

Adjust the

thermostat.

Correct the

thermostat

connections

Replace

thermostat

DECEMBER 2011

Replace

thermostat

Inform the

customer

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TROUBLE-SHOOTING CHART

Door/Gasket Adjustment

No Product

should be on

a firm and flat

surface

Is the

ground

under the

unit is

Yes

surface

flat?

Are the

dj bl

Adjust the feet

usta

feet in correct

position?

properly

according to

ground surface

Yes

Is there any

misalignment at

hinge axis or

loose screws?

Is the form of

gasket

deformed?

As a service

solution add 3

washers between

the door bottom

and hinge.

No No

Correct the axis

and tighten the

Yes

Correct the

gasket form with

hot water (*).

Check after

If the gasket is

changeable replace

the gasket; if not

Yes

and

tighten

the

screws

Check

after

correction. Is the

gasket closing

properly?

Heavy foods/drinks on

th d h l t

the

gasket;

not

replace the door.

Yes

DECEMBER 2011

oor s

ves mus

be shifted to the

hinged side.

(*) Correct the gasket form by the help of hot water and hair dryer.

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