Vertiv NetSure +24V Battery Tray Kit User manual

NetSure™ +24V Battery Tray Kit – 23”

Installation Manual

Specification Number: 588810200SK001

Vertiv™ NetSure™ +24V Battery Tray Kit Installation Manual

The information contained in this document is subject to change without

notice and may not be suitable for all applications. While every precaution has

been taken to ensure the accuracy and completeness of this document, Vertiv

assumes no responsibility and disclaims all liability for damages resulting from

use of this information or for any errors or omissions. Refer to other local

practices or building codes as applicable for the correct methods, tools, and

materials to be used in performing procedures not specifically described in

this document.

The products covered by this instruction manual are manufactured and/or

sold by Vertiv. This document is the property of Vertiv and contains

confidential and proprietary information owned by Vertiv. Any copying, use or

disclosure of it without the written permission of Vertiv is strictly prohibited.

Names of companies and products are trademarks or registered trademarks of

the respective companies. Any questions regarding usage of trademark

names should be directed to the original manufacturer.

Technical Support Site

If you encounter any installation or operational issues with your product, check the pertinent section of this

manual to see if the issue can be resolved by following outlined procedures.

Visit https://www.vertiv.com/en-us/support/ for additional assistance.

Vertiv™ NetSure™ +24V Battery Tray Kit Installation Manual

iii

TABLE OF CONTENTS

Admonishments Used in this Document.............................................................................................................................iv

Important Safety Instructions..................................................................................................................................................v

Safety Admonishments Definitions ..........................................................................................................................................................................................................................v

Safety and Regulatory Statements...........................................................................................................................................................................................................................v

Déclarations de Sécurité et de Réglementation...........................................................................................................................................................................................v

1Description ................................................................................................................................................................................1

2Installation Procedures........................................................................................................................................................2

2.1 Mounting the Battery Tray...................................................................................................................................................................................................................................2

2.2 Installing the Circuit Breakers ...........................................................................................................................................................................................................................3

3Installing and Connecting Batteries in the Battery Tray ........................................................................................4

3.1 Important Safety Instructions............................................................................................................................................................................................................................4

3.2 Wiring to the Battery Tray....................................................................................................................................................................................................................................4

3.3 Installing and Connecting Batteries.............................................................................................................................................................................................................5

4Alarm Jumper Routing .........................................................................................................................................................8

Vertiv™ NetSure™ +24V Battery Tray Kit Installation Manual

Admonishments Used in this Document

DANGER

! Warns of a hazard the reader

will

be exposed to that will

likely

result

in death or serious injury if not avoided. (ANSI, OSHA)

WARNING

! Warns of a potential hazard the reader

may

be exposed to that

could

result in

death or serious injury if not avoided. This admonition is not used for situations that pose a

risk only to equipment, software, data, or service. (ANSI)

CAUTION

! Warns of a potential hazard the reader

may

be exposed to that

could

result in minor or moderate injury if not avoided. (ANSI, OSHA) This admonition is not

used for situations that pose a risk only to equipment, data, or service, even if such use

appears to be permitted in some of the applicable st

andards. (OSHA)

ALERT

! Alerts the reader to an action that

must be avoided

in order to protect

equipment, software, data, or service. (ISO)

ALERT

! Alerts the reader to an action that

must be performed

in order to prevent

equipment damage, software corruption, data loss, or service interruption. (ISO)

FIRE SAFETY

! Informs the reader of fire safety information, reminders, precautions,

or policies, or of the locations of fire

-fighting and fire-safety equipment. (ISO)

SAFETY

! Informs the reader of general safety information, reminders, precautions, or

policies not

related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA)

Vertiv™ NetSure™ +24V Battery Tray Kit Installation Manual

Important Safety Instructions

Safety Admonishments Definitions

Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page iv.

Safety and Regulatory Statements

Refer to Section 4154 (provided with your customer documentation) for Safety and Regulatory Statements.

Déclarations de Sécurité et de Réglementation

Reportez-vous à la Section 4154 (fourni avec les documents de votre client) pour les déclarations de sécurité et de réglementation.

Vertiv™ NetSure™ +24V Battery Tray Kit Installation Manual

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Vertiv™ NetSure™ +24V Battery Tray Kit Installation Manual

1Description

This document provides installation practice for the 588810200SK001 Battery Tray Kit.

The Vertiv™ NetSure™ +24V Battery Tray Kit, part number 588810200SK001, provides a 22" deep battery tray for 23" wide relay rack.

The battery tray holds four (4) 12V front terminal valve regulated lead acid (VRLA) batteries. Battery cabling is provided and shall be

connected to the system’s main battery busbars. Batteries are configured as two (2) 24V strings per tray.

It is advisable that the procedure be conducted with the power plant shut down (all AC circuits to the rectifiers turned off and

battery disconnected). If this is not possible, extra care must be taken due to working with live DC power.

The materials included with the kit are listed here:

Qty. Part No. Description

1 58881020011 Battery Tray, 23” Mount, 21” Depth

2 256695900 Circuit Breaker, 1-100Amp 80VDC

4 245350005 Crimp Lug

1.33ft 182778000 Heat Shrink Tubing

1 528500 1-Pole Battery Disconnect Breaker Kit (Right)

1 528501 1-Pole Battery Disconnect Breaker Kit (Left)

2 528234 Kit, Battery lugs, 2AWG, 90deg, Short Tongue

2 528236 Kit, Battery lugs, 2AWG, 90deg, Long Tongue

2 528498 Bracket, Battery Tray Mounting

2 362736700 Bracket, Cable

2 528155 2GA Lug and Cable Kit

2 524384 Jumper for Battery Disconnect Breaker Alarm

Vertiv™ NetSure™ +24V Battery Tray Kit Installation Manual

2Installation Procedures

2.1 Mounting the Battery Tray

Procedure

1. To install a Battery Tray, perform the procedure in Figure 2.1.

Figure 2.1 Mounting and Securing the 588810200SK001 Battery Tray onto the Rack

Battery Tray

Rear

Angle

Bracket

Rear Angle Bracket

abling

racket

Front Rear

1. Slide battery tray into relay rack and

secure to relay rack with 12-24 x 3/4"

thread forming hex head screws and

#10/12 ground washers (1 place per

side) or #12 flat washers (3 places per

side). (Torque to 70 in-lbs).

2. Secure rear angle brackets (both sides)

to battery tray with 1/4-20 x 3/4” bolts,

1/4” flat washers, 1/4” lock washers, and

1/4” nuts. (Torque to 84 in-lbs).

3. Secure rear angle brackets (both sides)

to relay rack with 12-24 x 3/4" thread

forming hex head screws and #10/12

ground washers (1 place per bracket)

or #12 flat washers (1 place per bracket).

(Torque to 70 in-lbs).

4. Secure cabling brackets (both sides) to

relay rack with 12-24 x 1/2" thread forming

hex head screws. (Torque to 70 in-lbs).

Vertiv™ NetSure™ +24V Battery Tray Kit Installation Manual

2.2 Installing the Circuit Breakers

Procedure

1. Remove the cover from the battery disconnect circuit breaker assembly. Secure the battery disconnect circuit breaker

assembly to the battery tray using 6-32 x 1/2” screws and 6-32 KEPS nuts (2-places).

2. Secure the ground lead under a battery tray relay rack mounting bolt. After wiring to the battery disconnect circuit breaker,

replace the cover.

3. Repeat for the other side of the battery tray.

Figure 2.2 Installing Circuit Breakers on Battery Tray

Front view

ground lead secured

to rack mounting bolt

Installed view

Vertiv™ NetSure™ +24V Battery Tray Kit Installation Manual

3Installing and Connecting Batteries in the Battery Tray

3.1 Important Safety Instructions

DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

3.2 Wiring to the Battery Tray

Procedure

1. Refer to the wiring diagram provided in Figure 3.1 and wire the battery tray for your application.

2. Lace the cables to the cable lacing brackets mounted on the rear of the relay rack.

Figure 3.1 Wiring Diagram - Battery Tray

524384

Alarm

Jumper

524384

Alarm

Jumper

BATTERY TRAY WITH

BAT DISCONNECT BREAKER

Battery Return

Bus Bar

+24V Battery

Bus Bar

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