Vermont Castings CF9030 Manual

Page 1

CF9030 ASSEMBLY

CF9030 ASSEMBLY PROCEDURES

Step 1: Unpack carton.

Tools Required: Knife or scissors; hammer; Philips or Robertson screwdriver

Use the knife or scissors to cut the strapping on the package, then lift off the cardboard cap.

Remove the cardboard sleeve by lifting it straight over top of the barbecue. Remove and unpack the

enclosed parts boxes. Carefully remove any protective covering from stainless steel parts.

CAUTION: Some exposed edges may be sharp.

VERMONT

astings

Box #2

Box #5

Box #4

Box #3

Box #1

50001515 12/02 Rev.0 En

Page 2

CF9030 ASSEMBLY

Step 2: Position main grill head.

Required: Main Grill Unit.

Carefully lay the main grill unit on its back, using

the flattened carton cap as a protective surface.

This operation is best performed by two (2) people.

Use of gloves is recommended.

Ensure the front lid does not fall open while moving

the unit.

Allow the lid to rest partially open once the unit is on

its back (Fig. 2).

Fig. 2

Fig. 3

Step 3: Assemble legs to bottom panel.

Required: (4) legs; the Bottom Panel; (8) 1/4-20 x 1 1/2”

bolts

Assemble the four (4) legs to the bottom panel as shown,

with two (2) bolts each. Tighten fully (Fig. 3).

Page 3

CF9030 ASSEMBLY

Step 4: Assemble Legs to Grill Unit.

Required: (8) 1/4-20 x 1 1/2” bolts

Position the leg assembly into the base

unit until the two round bolt holes align

with the thread inserts in the legs, as

shown. Ensure the tank hole (on LP

models) is at the right hand end of the

grill. Assemble with two (2) bolts per leg,

leaving the bolts loose by 3 or 4 threads.

See Fig. 4.

Step 5: Assemble casters.

Required: (4) Casters

Push a caster into the bottom of each leg as far as possible.

Ensure the casters are locked; i.e., the locking tabs are in

the “down” position, as shown.

Carefully stand the grill upright while securing the front

lid from falling closed. Again, two people are recom-

mended for performing this.

Caster

Locking Tab on

each caster to be

in "down" position.

Fig. 4

Fig. 5

Page 4

CF9030 ASSEMBLY

Step 6: Install Front Panel.

Required: the Front Panel; (4) Plastic Push-pins

Position the Front Panel between the front grill legs,

aligning the two (2) holes in the side flanges of the panel

with those in the legs. Push a pin into each hole as far as

possible, It may be necessary to lightly tap the pins.

See Fig. 6.

Fig. 6. (Back view of grill)

(Push-pin)

Fig. 7b

Fig. 7a

Step 7: Install Grease Cup, Cup Holder

and Pan.

Required: Grease pan, grease cup and grease

cup holder

Assemble the cup holder into grease pan opening

by squeezing the ends in slightly, then releasing.

Place a grease cup into the holder, as shown in

Fig. 7a.

Position the grease pan into the back side of the

grill just below the back panel—with the grease cup

at the right end—on the two (2) support rails. Push

the pan in squarely until it settles into the recesses

of the supports (Fig. 7b).

Page 5

CF9030 ASSEMBLY

Step 8: Assemble side shelf brackets.

Required: (2) right shelf brackets, (2) left shelf

brackets, (4) spring clips

Push a spring clip over the underside end hole in

each bracket, as shown (Figs. 8a and 8b).

Attach a right and a left bracket over the leg

attachment bolts, then push the brackets down

fully (Fig. 8c). Tighten the four (4) bolts fully

(Fig. 8d).

Repeat on the other side.

Step 9: Assemble side shelves.

Required: (2) side shelves, (4) #10-24 x

” bolts

Assemble the side shelves to the brackets by positioning

them halfway over the brackets, then sliding them

towards the grill while pushing down firmly on the front

edge. The slots at the front edge of the shelves should

align with the tabs at the back of the shelf supports

(Fig. 9a).

Tap the shelf lightly, if necessary, to fully engage the slot

and tab. Once aligned, fasten with a bolt through the

spring clips (Fig. 9b).

Fig. 9b

Fig. 9a

Slot

Tab

View

Rotated 90

Fig. 8d

Fig. 8a

Fig. 8b

Fig. 8c

Page 6

CF9030 ASSEMBLY

Step 10: Install Internal Components.

Required: (3) sear plates, (2) cooking grates,

warming rack

Refer to Fig. 10.

Place the sear plates into the base unit ensuring that edges

with the finger holes face the grill front, and the side

edges face down.

Position the cooking grates into the base similarly; these

may be turned over to provide a flat surface for delicate

foods.

Set the warming rack into the two supports in the ends of

the rear lid.

Step 11: Install the LP cylinder

(LP models only).

Required: LP gas cylinder (not supplied)

NOTE: Before lighting the grill, refer to the

owner’s manual for proper cylinder

specifications, filling requirements,

regulator attachment and leak testing

procedures.

Sear Plates

Cooking

Grates

Warming

Rack

Finger

Hole

Fig. 10

Fig. 11

Page 7

CF9030 ASSEMBLY

Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and

products at any time, without notice.

CF9030

13a

1819

Page 8

CF9030 ASSEMBLY

CF9030 (Items marked ‘*’ are not shown in the parts illustration)

Ref. Description Qty. CF9030

1. Panel Bottom H3 Assem 1 50001310

2. Leg H3 - Final Assem 4 50001317

3. Front Panel H3-Blue 1 50001295

4. Caster 4 50000090

5. Base Assem H3 1 50001462

6. Lid Assem - Rear Blk H3 1 50001279

7. Flash Tube - H3 1 50001300

8. Support Grease Pan 2 50001302

9. Gasket Burner HBQ 3 50000892

10. Burner Main Assem HBQ 3 50000835

11a. Valve Assem - H3 Nat 1 50001439

11b. Valve Assem - H3 LP 1 50001438

12. Console Assem H3 - 9030 1 50001440

13a. Regulator H3 1 50001308

13b. 12’ Nat Gas Hose 1 50000198

14. Hardware - Lid Set 1 50000355

15. Lid Assem - Front H3 Blue 1 50001430

16. Grease Pan H3 1 50001301

17. Cook Grates - H3 Enamel 2 50001314

18. Bezel 3 50001327

19. Knob - H3 3 50001455

20. Plate Heat - Enamel 3 50000877

21. Warming Rack - H3 Enamel 1 50001311

22. Grease Cup 1 50000126

23. Grease Cup Holder - H3 1 50001319

24. Electrode - Main Short 1 50000071

25. Electrode - Main Long 2 50000072

26. Lid Bumpers 4 50000177

27. Support Shelf L Black - H/VC 2 50001418

28. Support Shelf R Black - H/VC 2 50001419

29. Front Lip - H3 1 50001482

30. Ignitor - 3 Term & Knob 1 50000358

31. Shelf Side H/VC 2 50001509

32. Hardware Bag - H3 1 50001390

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