venotec Abyzz A200 User manual
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Operating Manual
A200
A200 AS
A400
IPX 200/400
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©
2020 venotec GmbH
GmbH
Am Nordkreuz 36
26180 Rastede
Deutschland
www.venotec.de
Any claims against venotec in relation to the products described in this manual
shall be handled exclusively as per the guarantee conditions of the manufacturer.
The product specifications may deviate from the information in this manual due to
technical improvements and innovations.
Valid as of: 02.10.2020
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Table of contents
Page
Preface
44
Scope of delivery
45
Function descriprion
46
Abyzz peripheral devices and connection options
47
Warnings
48
Proper use and general information
49
Installation of driver
50
Installation of pump
52
Commissioning
53
Run-in phase
53
Description of control elements
54
Operation
55
Maintenance
58
Guarantee
65
Technical changes
66
Troubleshooting
67
Disposal
68
Technical data
69
Dimensions and weight
70
Materials
72
Spare parts list
73
Appendix
47 et seq.
Test report
80
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List of figures
Page
Fig. 1a/b
Connector element and IEC connector
51
Fig. 2
IPX control and connect elements
52
Fig. 3:
Bearing straight from factory and following run-in phase
54
Fig. 4:
Overview of messages
57
Fig. 5:
Pump with pump head
59
Fig. 6a:
Loosening of impeller components
60
Fig. 6b:
Disassembling impeller components
60
Fig. 7a/b:
Removed impeller component, close-up of bearing
(right)
61
Fig. 8:
Disassembly of impeller wheel
62
Fig. 9:
Rear bearing seat, guide lug, and flushing opening
63
Fig. 10:
O-ring position and assembly
64
Fig. 11a/b:
Dimensions pump A200
70
Fig. 12a/b:
Dimensions pump A400
71
Fig. 13:
Exploded drawing
73
Fig. 14:
Screw and nut
73
Fig. 15:
Flow chart 400W model
74
Fig. 16:
Flow chart 200W model
75
Fig. 17:
venotec measurement system
76
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Preface
Thank you for buying an Abyzz pump! By buying this powerful product, you have
acquired a highly efficient, fully variable pump that was developed and
manufactured in Germany to meet the most stringent quality and performance
requirements. This manual aims to help you to start using the product and to make
the required settings.
In order to reap the benefits of this product for as long as possible, please read
this manual carefully and observe our recommendations.
Should the quality of the product not meet your expectations, please contact the
dealer who sold you the pump or contact us directly. We recommend that you use
the provided form to register your product with us so that we can provide you with
the best possible service. Please make sure that the serial number on your
product remains legible and be ready to provide us with this number if asked.
Legend
This symbol indicates particularly important information.
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Scope of delivery
All models are delivered with a multilingual owners manual and a registration form.
Model A200
1 Abyzz A200 pump with 3m or 10m cable
1 Abyzz A200 driver
1 Abyzz connecting cable (for Abyzz peripheral devices)
1 Abyzz mains cable
Model A200 AS
1 Abyzz A200 pump with clear pump head and 3m cable
1 Abyzz A200 driver
1 Abyzz venturi nozzle
1 Abyzz connecting cable (for Abyzz peripheral devices)
1 Abyzz mains cable
Model A400
1 Abyzz A400 pump with 3m or 10m cable
1 Abyzz A400 driver
1 Abyzz connecting cable (for Abyzz peripheral devices)
1 Abyzz mains cable
Model IPX 200
1 Abyzz A200 pump with 10m cable
1 Abyzz IPX 200 driver with 10m mains cable
1 Mounting set with 4 screw anchors, screws and distance rolls
1 Drill template
Model IPX 400
1 Abyzz A400 pump with 10m cable
1 Abyzz IPX 400 driver with 10m mains cable
1 Mounting set with 4 screw anchors, screws and distance rolls
1 Drill template
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Function description
The core component of the Abyzz pump is a three-phase synchronous motor
driven by sine waves. The efficiency factor of the motor is more than 90%,
meaning that it is one of the most efficient motors available. Integrated bearing
flushing provides optimum protection against calcination and ensures low-
maintenance operations.
The materials used are designed to have a long lifetime and meet the highest
requirements and quality standards. Our products are developed and
manufactured in Germany. Thus, they deserve this label:
"Made in Germany"
The electronic control unit has optimum operating properties. In particular, these
properties include the following:
- Variable speed range (0 - 100%)
- Programmable control unit
- Dry run protection
- Soft startup
- Bus-enabled interface*
- Lockable plug contacts
- Temperature protection
- Overcurrent protection
- Current limitation
- Low-noise operation
- Long lifetime
- Minimal power loss (especially low loss of heat into water).
* except IPX variants!
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Abyzz peripheral devices and connection options
The Abyzz connecting cable required for the connection of peripheral devices
forms part of the scope of delivery of the pump*. If you do not use any peripheral
devices, please secure both connections using the provided caps to prevent
corrosion and the penetration of dust.
Abyzz control system (ACS):
The ACS allows you to control several (currently up to 8) Abyzz pumps. You can
program in different profiles to generate waves, tides, or other flow patterns, for
example.
In addition, the ACS allows you to centrally operate and monitor all bus-enabled
Abyzz products. For example, operating data, alarms, temperatures, and so on are
displayed centrally on the ACS display.
There are two D-sub connectors on the bottom of the Abyzz A200 pump driver for
this purpose. The connection labelled "Master" is always connected in the direction
of the ACS and the connection labelled "Slave" is always connected in the
direction of the next Abyzz pump.
Abyzz interface (AInt):
The Abyzz interface allows you to integrate your Abyzz pumps into existing control
systems (PLC, aquarium computer, etc.).
They simply require a 0 - 10 V output. Once the Abyzz interface is connected up,
the internal programming of the driver is deactivated and the speed of the pump is
regulated using the set direct current voltage. The pump's monitoring and
protection functions and the display of operating data remain activated but the
driver keyboard is deactivated.
If you are interested in this component, please contact your specialist dealer.
* except IPX variants!
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Warnings
- You must disconnect the mains plug before working on the pump!
- Caution - high voltage: It is prohibited to expose the electronic
components (Abyzz A200 driver) of the product. This must only be done
by the manufacturer!
- Do not disconnect the motor supply line from the driver at any time
during operations!
- Only connect parts that clearly belong together!
- Make sure that supply lines, connectors, and the driver are kept dry and
protect the components from damage.
- Do not work on cabling or the driver if you have wet hands.
- Do not use the product if any of the people in the vicinity are in the water
or if anyone is in contact with the water.
- Check the product for damage before use. Never use a product that you
know is damaged."
- Connect Abyzz products only to to a suitable, properly installed earthed
wall socket that is fused with a circuit breaker as per DIN VDE
0100T739 (residual current circuit breaker).!
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Proper use and general information
This product is intended for the conveyance of fluids (seawater,
freshwater, brackwater, chlorine water, and other non-aggressive
fluids with a temperature of +2ºC to +40ºC. The appendix includes
a list of parts that come into contact with the medium being
conveyed; in the case of media not specified above, please check
the compatibility of the medium being used with the specified components prior to
use.
The product can convey clean water or dirty water with a particle size of up to
1mm. If using dirty water, you must regularly clean the pump and use a preliminary
filter to protect it. In particular, clean the internal flushing channel. Abrasive
components increase the wear rate. Resulting damage is not covered by the
guarantee.
The pump is not a self-priming pump and must therefore always be installed
below the water level.
Please observe all generally valid national and international requirements when
installing the pump.
The maximum working pressure may not exceed 1.2 bar.
Prior to being placed into storage, the product must be thoroughly cleaned with
freshwater and appropriate cleaning agents (e.g. vinegar), since otherwise residue
might settle inside.
During use, please make sure that the intake duct is sufficiently protected to
prevent animals or foreign objects reaching the pump and causing damage.
When laying the piping, make sure that there is sufficient compensation of
temperature fluctuations in the pipes.
Use a sufficiently large pipe diameter (an internal diameter of at least 40 mm on
the intake side and of at least 30 mm on the pressure side).!
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ENGLISH
This manual suits for next models
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