Velleman H8009 User manual

Features :

R6 x 36mm high digits.

RTime, date & temperature indication, selectable with toggle option.

R1 sec. resolution chronometer with lap function.

RCount down function to a specific date.

RScoreboard function (two players or teams, count up to 199).

RRandom generator from 00 to 99.

R2 digit dice.

RHour chime option.

RCounter display.

RRelay output for temperature control or time alarm.

RUS or Europe display option: time, date, degrees Celsius or Fahrenheit.

RWireless remote control for all functions (wired remote possible).

ROptional enclosure type B8009.

ROptional extra remote type K6706A, K6706B or K6706G.

Total solder points: 775

Difficulty level:

beginner 1o2o3o4o5þadvanced

Multifunctional clock display

ILLUSTRATED ASSEMBLY MANUAL H8009IP-3

Specifications :

—Fixed 433.92 MHz transmitter frequency, as required by law.

—Key chain remote control included.

—Temperature indication from -20 to +70 ºC (resolution 1º).

—Temperature indication from 0 to +150 ºF (resolution 2º).

—Memory backup option: 9V battery or rechargeable battery T331

—Relay output: 1A / 24V max.

—Supply: 12VDC/300mA power supply (adapter type PS1203).

—Dimensions : 252 x 80mm (without enclosure).

K8009

Modifications reserved

Assembly hints

1. Assembly (Skipping this can lead to troubles ! )

Ok, so we have your attention. These hints will help you to make this project

successful. Read them carefully.

1.1 Make sure you have the right tools:

•A good quality soldering iron (25-40W) with a

small tip.

•Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to

the tip, to give it a wet look. This is called ‘thinning’ and will protect the tip,

and enables you to make good connections. When solder

rolls off the tip, it needs cleaning.

•Thin raisin-core solder. Do not use any flux or grease.

•A diagonal cutter to trim excess wires. To avoid injury when cutting

excess leads, hold the lead so they cannot fly towards the eyes.

•Needle nose pliers, for bending leads, or to hold compo-

nents in place.

•Small blade and phillips screwdrivers. A basic range

is fine.

For some projects, a basic multi-meter is required, or might

be handy

1.2 Assembly Hints :

⇒Make sure the skill level matches your experience, to avoid disappointments.

⇒Follow the instructions carefully. Read and understand the entire step before

you perform each operation.

⇒Perform the assembly in the correct order as stated in this manual

⇒Position all parts on the PCB (Printed Circuit Board) as shown on the draw-

ings.

⇒Values on the circuit diagram are subject to changes.

⇒Values in this assembly guide are correct*

⇒Use the check-boxes to mark your progress.

⇒Please read the included information on safety and customer service

* Typographical inaccuracies excluded. Always look for possible last minute

manual updates, indicated as ‘NOTE’ on a separate leaflet.

0.000

Assembly hints

1.3 Soldering Hints :

1-Mount the component against the PCB surface

and carefully solder the leads

2-Make sure the solderjoints are cone-shaped

and shiny

3-Trim excess leads as close as possible to the sol-

der joint

REMOVE THEM FROM THE TAPE ONE AT A

TIME !

Velleman hereby certifies that the device K8009 meets

the essential requirements and all other relevant stipulations of directive 1999/5/

EG and 1995/5/EC.

For the complete conformity declaration check out :

http://www.velleman.be/downloads/doC/CE_K8009.pdf

AXIAL COMPONENTS ARE TAPED IN

THE CORRECT MOUNTING SEQUENCE !

Color code table

IPESF SDK NDGB FNL

CODICE

COLORE CODIGO

CORES

CODIGO

COLORE

VÄRI

KOODI FÄRG

SCHEMA FARVE-

KODE FARGE-

KODE FARB

KODE COLOUR

CODE CODIFI-

CATION

DES

COU-

LEURS

KLEUR

KODE C

0Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart 0

1Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin 1

2Rosso Encar-

nado Rojo Punainen Röd Rød Rød Rot Red Rouge Rood 2

3Aran-

ciato Laranja Naran-

jado Oranssi Orange Orange Orange Orange Orange Orange Oranje 3

4Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel 4

5Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen 5

6Blu Azul Azul Sininen Blå Blå Blå Blau Blue Bleu Blauw 6

7Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars 7

8Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs 8

9Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9

AArgento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A

BOro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B

4K7= ( 4 - 7 - 2 - B )

4K7= ( 4 - 7 - 0 - 1 - 1 )

COLOR= 2… 5

Construction

First the remote control PCB is assembled, P6706A:

The remote control can be build for wireless remote operation or for “wired” remote

operation (no need for battery in the transmitter). In case of a wired remote, only a few

components are mounted, see further.

Before mounting the components on the PCB, first check that the PCB fits in the

housing. Watch the small notch next to LD1. Should it not fit, then grind the edges of

the PCB carefully.

Mount only the components marked with “#” if wired remote is wanted.

IMPORTANT

qR4 : 33K (3 -3 -3 -B)

qR5 : 100K (1 -0 -4 -B) #

3. 1/4W Resistors

R...

qJ1 #

1. Jumperwire

qD1 : BAT85 #

qD2 : BAT85 #

2. Diodes (Check the polarity)

CATHODE

D...

qX1 : SAW433

4. SAW resonator

(Watch the position of the notch)

X...

qSW1 : KRS0611 #

qSW2 : KRS0611 #

5. Push buttons

qIC1 : 18p #

6. IC socket

(Watch the position of the notch)

qC1 : 100pF (101)

qC2 : 1pF small type !

qC3 : 56pF

qC4 : 4,7pF (4p7, 4.7)

qC5 : 56pF

qC6 : 470pF (471) #

7. Capacitors

C...

IC...

Construction

qT1 : MPSH10

Check the minimum height ! :

8. Transistor

7mm

qR1 : 33K (3 -3 -3)

qR2 : 47 (4 -7 -0)

qR3 : 220 (2 -2 -1)

9. 1/4W Resistors

(check the color code)

R...

qLD1 : 3mm (2)

Mount at the indicated height :

10. LED (check the polarity)

COLOR= 2...5

LD...

CATHODE

18mm

11mm

A simple air core coil has to be made

as shown in the diagram using the

jumper lead supplied

qL1: 1 turn

11. Coil

5mm

Check for good attachment of the

solder to the contacts.

Mount them as straight as possible!

12. Battery contacts

qIC1 : UM3758 #

13. IC

(Watch the position of the notch !)

IC...

PIN 1

Construction

Your own individual code can be set for a transmitter/clock combination. There is

a row of nine code pads that are the closest to IC1, only one code connection is

used. The code can be set by linking the code pad to a neighbouring "-" pad or "+"

pad by using a jumper lead. JC1 and JC2 are located on the main PCB P8009.

There are 3 different combinations possible:

1. JC1 and JC2 are not mounted on the main PCB, then do not mount code

jumpers on the transmitter.

2. JC1 is mounted on the main PCB, Mount a jumper like in the drawing:

3. JC2 is mounted on the main PCB, Mount a jumper like in the drawing:

In case of a “wired” remote, continue the assembly.

In case of a wireless remote, the transmitter PCB can be placed in his enclosure.

Fit a new 12V battery type V23GA or GP23A. Check the polarity which is shown

in the enclosure.

REMARK: If the buttons do not “click”, please check the position of the PCB. It

is also possible that the first time, you have to press firmly the button cap before

they work properly.

14. Create your code

Affix the supplied sticker to the housing.

15. Sticker

Velleman

SRFCE

433,92 MHz

Construction

Assembly of the main PCB P8009 :

qJ1

qJ2

qJ3

qJ4

qJ5

qJ6

qJ7

qJ8

qJ9

qJ10

qJ11

qJ12

qJ13

qJ14

qJ15

qJ16

qJ17

qJ18

qJ19

qJ20

qJ21

qJ22

qJ23

qJ24

qJ25

qJ26

qJ27

qJ28

qJ29

qJ30

qJ31

qJ32

qJ33

qJ34

qJ35

qJ36

qJ37

1. Jumperwires qJ38

qJ39

qJ40

qJ41

qJ42

qJ43

qJ44

qJ45

qJ46

qJ47

qD1 : 1N4007

qD2 : 1N4148

qD3 : 1N4148

qD4 : BAT85

qD5 : BAT85

qD6 : 1N4148

qD7 : 1N4148

qD8 : 1N4148

qD9 : 1N4148

2. Diodes (Check the polarity)

CATHODE

D...

qZD1 : 6V2

qZD2 : 3V3

qZD3 : 4V7

qZD4 : 4V3

qZD5 : 5V1

qZD6 : 9V1

3. Zener diode (Check the polarity)

CATHODE

ZD...

qL1 : 1µH (1 -0 -B)

5. Axial coil

Construction

qR1 : 100K (1 -0 -4)

qR2 : 270 (2 -7 -1)

qR3 : 270 (2 -7 -1)

qR4 : 4K7 (4 -7 -2)

qR5 : 270 (2 -7 -1)

qR6 : 5K6 (5 -6 -2)

qR7 : 2K7 (2 -7 -2)

qR8 : 2K2 (2 -2 -2)

qR9 : 10K (1 -0 -3)

qR10 : 100K (1 -0 -4)

qR11 : 10K (1 -0 -3)

qR12 : 4K7 (4 -7 -2)

qR13 : 10K (1 -0 -3)

qR14 : 100K (1 -0 -4)

qR15 : 47K (4 -7 -3)

qR16 : 2K2 (2 -2 -2)

qR17 : 150 (1 -5 -1)

qR18 : 100K (1 -0 -4)

qR19 : 4K7 (4 -7 -2)

qR20 : 10K (1 -0 -3)

qR21 : 270 (2 -7 -1)

qR22 : 100K (1 -0 -4)

qR23 : 100K (1 -0 -4)

qR24 : 270 (2 -7 -1)

qR25 : 270 (2 -7 -1)

qR26 : 100K (1 -0 -4)

qR27 : 100K (1 -0 -4)

qR28 : 100K (1 -0 -4)

qR29 : 100K (1 -0 -4)

qR30 : 100K (1 -0 -4)

qR31 : 100K (1 -0 -4)

qR32 : 4K7 (4 -7 -2)

qR33 : 10K (1 -0 -3)

qR34 : 270 (2 -7 -1)

qR35 : 270 (2 -7 -1)

qR36 : 100K (1 -0 -4)

qR37 : 4K7 (4 -7 -2)

qR38 : 10K (1 -0 -3)

qR39 : 100K (1 -0 -4)

qR40 : 100K (1 -0 -4)

4. 1/4W Resistors

R...

qR41 : 100K (1 -0 -4)

qR42 : 10K (1 -0 -3)

qR43 : 10K (1 -0 -3)

qR44: 10K (1 -0 -3)

qR45 : 10K (1 -0 -3)

qR46 : 10K (1 -0 -3)

qR47 : 4K7 (4 -7 -2)

qR48 : 100K (1 -0 -4)

qR49 : 560 (5 -6 -1)

qR50 : 100K (1 -0 -4)

qR51 : 2K2 (2 -2 -2)

qR52 : 4K7 (4 -7 -2)

qR53 : 2K2 (2 -2 -2)

qR54 : 2K2 (2 -2 -2)

qR55 : 1K (1 -0 -2)

qR56 : 1K (1 -0 -2)

qR57 : 6M8 (6 -8 -5)

qR58 : 6K8(6 -8 -2)

qR59 : 18K (1 -8 -3)

qR60 : 270 (2 -7 -1)

qR61 : 33K (3 -3 -3)

qR62 : 18K (1 -8 -3)

qR63 : 10K (1 -0 -3)

qR64 : 10K (1 -0 -3)

qR65 : 5K6 (5 -6 -2)

qR66 : 2K7 (2 -7 -2)

qR67 : 100K/1% (1 -0 -0 -3)

qR68 : 270K/1% (2 -7 -0 -3)

qX1 : 4.194304

Fix the quartz crystal by means of a

jumpwire.

8. Quartz crystal

qIC1 : 8p

qIC2 : 18p

qIC3 : 18p

qIC4 : 18p

qIC5 : 16p

qIC6 : 8p

6. IC socket

(Watch the position of the notch)

IC...

Construction

qC1 : 470pF (471)

qC2 : 470pF (471)

qC3 : 100nF (104, µ1)

qC4 : 100nF (104, µ1)

qC5 : 100nF (104, µ1)

qC6 : 2pF (2.2, 2p2)

qC7 : 12pF

qC8 : 330pF (331)

qC9 : 330pF (331)

qC10 : 22pF

qC11 : 330pF (331)

qC12 : 1pF

qC13 : 2pF

qC14 : 82pF

qC15 : 330pF (331)

qC16 : 100nF (104, µ1)

7. Capacitors

C...

X...

qT1 : BC547C

qT2 : BC547C

qT3 : BC547C

qT4 : BC547C

qT5 : BC547C

qT6 : BC547C

qT7 : BC547C

qT8 : BC547C

qT9 : BC547C

qT10 : BC547C

qT11 : BC547C

qT12 : BC547C

qT13 : BC547C

qT14 : BC547C

qT15 : BC547C

qT16 : BC547C

qT17 : BC557

qT18 : BC557

qT19 : BC557

qT20 : BC557

qT21 : BC557

qT22 : BC557

qT23 : BC557

qT24 : BF199

9. Transistors

qVR1 : 78L05

10. Voltage regulator

VR...

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