Velleman K8006 User manual

Total solder points: 234

Difficulty level:

beginner 1o2o3o4o5þadvanced

K8006

ILLUSTRATED ASSEMBLY MANUAL H8006IP-ED2

BASE UNIT for HOME MODULAR LIGHT SYSTEM

Features :

þCreate your own domestic modular light control system

þFor use with optional plug-in dimmer module (K8007) and plug-in timer

module (K8008)

þBus system holds up to five plug-in units

þOptically insulated push button inputs

þCan be controlled with open collector circuits (ex. K8000 computer inter

face card or with IR remote control receiver K6711)

þLocal control pushbuttons included

þLED power and mains indicator

þLED operation indicator for each channel

þLow-voltage control circuit for extra safety

þEach plug-in slot is fused

þIncludes 10 LED’s for pushbutton illumination

þA custom enclosure for rail mounting is available (B8006)

Specifications :

þFive separate channels

þMaximum output : 2.5A per channel (fuse protected)

þPush button control current: 150mA

þOpen collector control current: 35mA DC

þPower supply: 24VAC / 300mA

þSupply voltage for modules: 110V to 240VAC

þPCB dimensions: 107 x 160 x 70mm/ 4.2”x6.3”x2.8”

modifications reserved

VELLEMAN COMPONENTS

Legen Heirweg 33

9890 Gavere

Belgium

http://www.velleman.be

Assembly hints

1. Assembly (Skipping this can lead to troubles ! )

Ok, so we have your attention. These hints will help you to make this project

successful. Read them carefully.

1.1 Make sure you have the right tools:

•A good quality soldering iron (25-40W) with a

small tip.

•Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to

the tip, to give it a wet look. This is called ‘thinning’ and will protect

the tip, and enables you to make good connections. When solder

rolls off the tip, it needs cleaning.

•Thin raisin-core solder. Do not use any flux or grease.

•A diagonal cutter to trim excess wires. To avoid injury when cutting

excess leads, hold the lead so they cannot fly towards the eyes.

•Needle nose pliers, for bending leads, or to hold compo-

nents in place.

•Small blade and phillips screwdrivers. A basic range

is fine.

For some projects, a basic multi-meter is required, or might

be handy

1.2 Assembly Hints :

⇒Make sure the skill level matches your experience, to avoid disappointments.

⇒Follow the instructions carefully. Read and understand the entire step before

you perform each operation.

⇒Perform the assembly in the correct order as stated in this manual

⇒Position all parts on the PCB (Printed Circuit Board) as shown on the draw-

ings.

⇒Values on the circuit diagram are subject to changes.

⇒Values in this assembly guide are correct*

⇒Use the check-boxes to mark your progress.

⇒Please read the included information on safety and customer service

0.000

* Typographical inaccuracies excluded. Always look for possible last minute

manual updates, indicated as ‘NOTE’ on a separate leaflet.

1.3 Soldering Hints :

1-Mount the component against the PCB surface and carefully solder the leads

2-Make sure the solder joints are cone-shaped and shiny

3-Trim excess leads as close as possible to the solder joint

REMOVE THEM FROM THE TAPE ONE AT A

TIME !

Assembly hints

AXIAL COMPONENTS ARE TAPED IN

THE CORRECT MOUNTING SEQUENCE !

Color code table

IPESF SDK NDGB FNL

CODICE

COLORE CODIGO

CORES

CODIGO

DE COL-

ORES

VÄRI

KOODI FÄRG

SCHEMA FARVE-

KODE FARGE-

KODE FARB

KODE COLOUR

CODE CODIFI-

CATION

DES

COU-

KLEUR

KODE C

0Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart 0

1Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin 1

2Rosso Encar-

nado Rojo Punainen Röd Rød Rød Rot Red Rouge Rood 2

3Aran-

ciato Laranja Naran-

jado Oranssi Orange Orange Orange Orange Orange Orange Oranje 3

4Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel 4

5Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen 5

6Blu Azul Azul Sininen Blå Blå Blå Blau Blue Bleu Blauw 6

7Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars 7

8Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs 8

9Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9

AArgento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A

BOro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B

4K7= ( 4 - 7 - 2 - B )

4K7= ( 4 - 7 - 0 - 1 - 1 )

COLOR= 2… 5

qD1 : 1N4148

qD2 : 1N4148

qD3 : 1N4148

qD4 : 1N4148

qD5 : 1N4148

qD6 : 1N4148

qD7 : 1N4007

qD8 : 1N4007

qD9 : 1N4007

qD10 : 1N4007

qD11 :1N4007

qD12 : 1N4007

qD13 : 1N4007

qD14 : 1N4007

qD15 : 1N4007

qD16 : 1N4007

qD17 : 1N4007

1. Diodes (check the polarity)

CATHODE

D...

Construction

qR1: 3K3 (3-3-2-B)

2. 1/4W Resistor

R...

qZD1 : 47V/1.3W

qZD2 : 47V/1.3W

4. Zener diode (check the polarity)

CATHODE

ZD...

qR2: 180 (1-8-1-B-9)

qR3: 180 (1-8-1-B-9)

qR4: 2K2 (2-2-2-B-9)

qR5: 2K2 (2-2-2-B-9)

qR6: 180 (1-8-1-B-9)

qR7: 180 (1-8-1-B-9)

qR8: 2K2 (2-2-2-B-9)

qR9: 2K2 (2-2-2-B-9)

qR10: 180 (1-8-1-B-9)

qR11: 180 (1-8-1-B-9)

qR12: 2K2 (2-2-2-B-9)

qR13: 2K2 (2-2-2-B-9)

qR14: 180 (1-8-1-B-9)

qR15: 180 (1-8-1-B-9)

qR16: 2K2 (2-2-2-B-9)

qR17: 2K2 (2-2-2-B-9)

qR18: 180 (1-8-1-B-9)

qR19: 180 (1-8-1-B-9)

qR20: 2K2 (2-2-2-B-9)

qR21: 2K2 (2-2-2-B-9)

qR22: 100K (1-0-4-B-9)

qR23: 100K (1-0-4-B-9

3. 1/2W Resistors

R...

Construction

qIC1 : 6P

qIC2 : 6P

qIC3 : 6P

qIC4 : 6P

qIC5 : 6P

6. IC sockets (check the position)

qSW1

qSW2

qSW3

qSW4

qSW5

5. Pushbutton

SW...

qLD1 : 3mm RED (2)

qLD2 : 3mm RED (2)

qLD3 : 3mm RED (2)

qLD4 : 3mm RED (2)

qLD5 : 3mm RED (2)

qLD6 : 3mm RED (2)

qLD7 : 3mm RED (2)

7. LEDs (Watch the polarity!)

COLOR= 2...5

LD...

CATHODE

qSK1: 10 POLE

qSK2: 10 POLE

qSK3: 10 POLE

qSK4: 10 POLE

qSK5: 10 POLE

8. PCB Edge Connectors

(Watch the orientation!)

SK...

HOT GLUE GUN

LIJMPISTOOL

PISTOLET A COLLE

HEISKLEBEPISTOLE

Construction

qSK6 to SK10 : 2P+2P+2P+2P+2P

qSK11 to SK13 : 2P+2P+2P

9. PC Terminal blocks

(Slide the terminal blocks, one into

each other)

qSK14: 2-POLE (wide)

qSK15: 2-POLE (wide)

qSK16: 2-POLE (wide)

qSK17: 2-POLE (wide)

qSK18: 2-POLE (wide)

qSK19: 2-POLE (wide)

qSK20: 2-POLE (wide)

qF1: 2.5A SLOW

qF2: 2.5A SLOW

qF3: 2.5A SLOW

qF4: 2.5A SLOW

qF5: 2.5A SLOW

10. Fuse Holder + Fuse

F...

qC1: 22 µF/50V

qC2: 22 µF/50V

qC3: 22 µF/50V

qC4: 22 µF/50V

qC5: 22 µF/50V

11. Electrolytic capacitors.

Check the polarity !

C...

Construction

qSK21: 6-POLE

12. Modular Jack

SK...

qIC1: 4N27, TIL111 or eq.

qIC2: 4N27, TIL111 or eq.

qIC3: 4N27, TIL111 or eq.

qIC4: 4N27, TIL111 or eq.

qIC5: 4N27, TIL111 or eq.

13. Insert the OPTO Coupler into

the socket (Watch the position of

the notch!)

IC...

6 4

PIN 1

CAUTION: MOST PARTS OF THE CIRCUIT CARRY DANGEROUS

VOLTAGES (MAINS) ! OBSERVE ALL SAFETY REQUIREMENTS THAT

MIGHT APPLY !

First, make sure to apply an extra layer of solder on all thinned PCB tracks be-

cause these have to handle high currents.

Connect a light bulb rated for the wall outlet voltage (mains) to LOAD 1.

Insert a dimmer module (K8007) or timer module (K8008) into the first slot (mind

the direction, the components must point to the left).

Connect a 24VAC/300mA source (e.g. transformer) to the 24VAC connector.

LD6 will light.

Connect the 110-240V mains to the SUPPLY Neutral and Live connector. LD7

will light.

Push button SW1. The module will be activated, and the light bulb will light.

For dimmer/timer module operation details, please check their manuals.

All remaining slots must be tested in the same way. Disconnect the mains

when removing modules or wiring.

14. Testing the Unit

24VAC LOAD1N

1C2C3CC

VELLEMAN P8006'1 L

SUPPLY

PUSH BUTTON INPUTS

SK1 SK2 SK3 SK4 SK5

1111

OPEN

COLLECTOR

INPUTS

LOAD2NLOAD3NLOAD4NLOAD5N N

101010

1 2 3 4 5

DANGER

HIGH

VOLTAGE

24VAC INDICATION

LD6 LD7

24VAC/300mA

TRANSFORMER

DIMMER OR TIMER MODULE

WALL OUTLET

4C5

SW1 SW2 SW3 SW4 SW5

Testing

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