Vega VEGAWAVE 62 User manual

Operating Instructions

VEGAWAVE 62

Cable shortening set

Contents

1About this document

1.1Function ............................. 3

1.2Target group .......................... 3

1.3Symbolism used ....................... 3

2For your safety

2.1Authorised personnel .................... 4

2.2Appropriate use........................ 4

2.3Warning about misuse ................... 4

2.4Environmental instructions ................ 4

3Product description

3.1Conﬁguration.......................... 5

3.2Principle of operation.................... 5

3.3Storage and transport ................... 5

4Mounting

4.1General instructions..................... 6

4.2Mounting sequence ..................... 7

5Maintenance and fault rectiﬁcation

5.1Maintenance .......................... 17

5.2Instrument repair ....................... 17

6Dismounting

6.1Dismounting procedure .................. 18

6.2Disposal ............................. 18

7Supplement

7.1Technical data......................... 19

2VEGAWAVE 62 -Cable shortening set

Contents

32361-EN-060822

1About this document

1.1Function

This operating instructions manual has all the information you

need for quick mounting and setup of a replacement

component (cable shortening set). Please read this manual

before you start setup.

1.2Target group

This operating instructions manual is directed to trained,

qualiﬁed personnel.The contents of this manual should be

made available to these personnel and put into practice by

them.

1.3Symbolism used

Information,tip,note

This symbol indicates helpful additional information.

Caution:If this warning is ignored,faults or

malfunctions can result.

Warning:If this warning is ignored,injury to persons and/or

serious damage to the instrument can result.

Danger:If this warning is ignored,serious injury to persons

and/or destruction of the instrument can result.

Ex applications

This symbol indicates special instructions for Ex applications.

lList

The dot set in front indicates a list with no implied sequence.

àAction

This arrow indicates a single action.

1Sequence

Numbers set in front indicate successive steps in a procedure.

VEGAWAVE 62 -Cable shortening set 3

About this document

32361-EN-060822

2For your safety

2.1Authorised personnel

All operations described in this operating instructions manual

must be carried out only by trained specialist personnel

authorised by the operator.For safety and warranty reasons,

any internal work on the instruments must be carried out only

by personnel authorised by the manufacturer.

2.2Appropriate use

The cable shortening set is used to shorten VEGAWAVE

sensors in cable version (VEGAWAVE 62).

2.3Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to

application-speciﬁc hazards,e.g.vessel overﬁll or damage to

system components through incorrect mounting or adjustment.

2.4Environmental instructions

Protection of the environment is one of our most important

duties.That is why we have introduced an environment

management system with the goal of continuously improving

company environmental protection.The environment man-

agement system is certiﬁed according to DIN EN ISO 14001.

Please help us fulﬁl this obligation by observing the environ-

mental instructions in this manual:

lChapter "Storage and transport"

lChapter "Disposal"

4VEGAWAVE 62 -Cable shortening set

For your safety

32361-EN-060822

3Product description

3.1Conﬁguration

The scope of delivery encompasses:

lCable shortening set

lDocumentation

-this operating instructions manual

3.2Principle of operation

The cable shortening set is a set of parts required to shorten a

VEGAWAVE 62.

The cable shortening set can be also used e.g.if the sensors

must be led through a narrow tube.

The cable shortening set must not be used if the concerned

sensor is used for solid detection in water.

The cable of the sensor consists of a suspension cable,the

electrical wires and an outer insulation.

3.3Storage and transport

Your instrument was protected by packaging during transport.

Its capacity to handle normal loads during transport is assured

by a test according to DIN EN 24180.

The packaging of standard instruments consists of environ-

ment-friendly,recyclable cardboard.For special versions,PE

foam or PE foil is also used.Dispose of the packaging material

via specialised recycling companies.

lStorage and transport temperature see "Supplement -

Technical data -Ambient conditions"

lRelative humidity 20 …85 %

Scope of delivery

Area of application

Physical principle

Packaging

Storage and transport tem-

perature

VEGAWAVE 62 -Cable shortening set 5

Product description

32361-EN-060822

4Mounting

4.1General instructions

Necessary tools:

lTape measure/Yardstick

lCloth

lMarker (permanent)

lBolt cutter

lFlat wrench SW 24

lGaspipe pliers

lSkinning tools

lCable cutter

lWire cutter

lCrimping tool

lAllen wrench 2mm

lHot air blow-dryer

lTalcum/Mounting grease

Additionally:

lBench vice with Aluminium or plastic braces

6VEGAWAVE 62 -Cable shortening set

Mounting

32361-EN-060822

4.2Mounting sequence

1 2 3 4

7 6 5

Fig.1:Cable shortening set for VEGAWAVE 62

1Crimp connector yellow,2pcs., article no.2.11444

2Crimp connector red,3pcs., article no.2.18710

3Crimping sleeve blue 8x30 mm,1pce., article no.1.243

4Crimping sleeve black 3x55 mm,1pce., article no.1.1207

5O-rings 37 x2mm,2pcs., article no.2.28878

6Pins M4x6,4pcs., article no.2.28894

7Cable clamp 12 x20 mm,1pce., article no.2.28876

The numbers refer to the ﬁgures on the following pages.

1Interrupt the voltage supply of the sensor and remove

connection cable.

2Dismount the sensor.

3Clean the cable (9)of the sensor.

4Determine new sensor length (L)with a tape measure

according to the illustration and mark with the marker.

You ﬁnd information on the sensor length (L)in the

operating instructions manual of the sensor.

Mounting

VEGAWAVE 62 -Cable shortening set 7

Mounting

32361-EN-060822

Lneu

145 mm

(5 45/64")

Fig.2:Cut the cable with a bolt cutter

9Cable

5Cut the cable (9)with a bolt cutter approx.145 mm

(approx.5.7in)above the new sensor length (L).

6Clamp the upper part of the oscillator (19)in to the bench

vice.

149

Fig.3:Unscrew pressure screw

9Cable

14 Pressure screw

7Remove pressure screw (14)with the ﬂat spanner SW 24

so that the cable does not turn with the following

dismounting.

8Clamp the lower part of the oscillator (below the screwed

separating position)into the bench vice.

Do not clamp on the fork tines

8VEGAWAVE 62 -Cable shortening set

Mounting

32361-EN-060822

149 19

Fig.4:Turn the vibrating element

9Cable

14 Pressure screw

19 Upper part of the oscillator

9Loosen the upper part of the oscillator (19)with gaspipe

pliers and unscrew it.Both threaded connections are

secured with soluable screw retention lacquer.

Make sure that the cable (9)does not turn.

A B

Fig.5:Uncompress the vibrating element carefully -cut the leads

AUpper part of the oscillator

BLower part of the oscillator

10 Uncompress the two parts (Aand B)carefully.

Cut the leads directly on the clead pressing (see arrows)

with wire cutting pliers.

VEGAWAVE 62 -Cable shortening set 9

Mounting

32361-EN-060822

9 1019

Fig.6:Pull the cable out the of upper part of the oscillator

9Cable

10 Breaker plate

19 Upper part of the oscillator

11 Pull the cut cable (9)out of the upper part of the oscillator

(19).

Keep all parts for mounting.

79 12 10

Fig.7:Cut the suspension cable (12)with a bolt cutter

7Cable clamp

9Cable

10 Breaker plate

12 Suspension cable

12 Cut the suspension cable (12)with a bolt cutter and keep

the breaker plate (10)for mounting.

13 Clean the remaining sensor cable (9)from oil and grease

and rub it oﬀwith talcum.

The old cable crimping can be no longer used and must be

disposed accordingly.

10 VEGAWAVE 62 -Cable shortening set

Mounting

32361-EN-060822

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