Vega VEGAPULS WL 61 Installation and operating instructions

Installation & Maintenance Instructions
VEGAPULS WL 61
4 … 20 mA/HART - two-wire
Radar sensor for continuous level measurement
of water and wastewater
Reading Office
Cutbush Park, Danehill, Lower Earley,
Reading, Berkshire. RG6 4UT. UK.
Tel: +44 (0)118 9311188
Email: [email protected]
Aberdeen Office
Unit 6 Airside Business Park, Kirkhill Industrial Estate,
Dyce, Aberdeen. AB21 0GT. UK.
Tel: +44 (0)1224 725999
Email: [email protected]
Internet: www.able.co.uk
e-procurement: www.247able.com
Registered in England No: 01851002
VAT No: GB 417 2481 61

2
Quick start
VEGAPULS WL 61 • 4 … 20 mA/HART - two-wire
38061-EN-121011
Quick start
The quick start enables a quick setup with many applications. You
can nd further information in the respective chapters of the operating
instructions manual.
1. Distance antenna to vessel wall > 200 mm
2. Orientation with mounting strap
> 200 mm
(7.87
")
Fig. 1: Distance antenna to vessel wall, orientation with mounting strap
For further information see chapter "Mounting".
1. Make sure that the power supply corresponds to the specica-
tions on the type label.
2. Connect the instrument according to the following illustration:
1
2
Fig. 2: Wire assignment x-connected connection cable
1 brown (+) and blue (-) to power supply or to the processing system
2 Shielding
For further information see chapter "Connecting to power supply".
1. Connect interface adapter
2. Start PACTware and then start the "VEGA project assistant".
3. Start the setup assistant in the DTM window and carry out the
predetermined steps.
The radar sensor measures the distance from the sensor to the
product surface. For indication of the real level, an allocation of the
measured distance to the percentage height must be carried out.
Mounting
Connect electrically
Set parameters
Parameterization example

3
Quick start
VEGAPULS WL 61 • 4 … 20 mA/HART - two-wire
38061-EN-121011
2
1
0,5 m
(19.68
")
5 m
(196.85
")
100%
0%
Fig. 3: Parameterization example
1 Min. level = max. meas. distance
2 Max. level = min. meas. distance
For this adjustment, the distance is entered for min. and max. level.
If these values are not known, an adjustment with distances, for
example, of 10 % and 90 % is also possible. Starting point for these
distance specications is always the seal surface of the ange.
1. In the menu "Additional settings", menu item "Damping" you have
to adjust the requested damping of the output signal.
2. Select the output characteristics in the menu item "Current out-
put".
The quick start is then nished. For further information see chapter
"Set up with PACTware".
Further steps

4
Contents
VEGAPULS WL 61 • 4 … 20 mA/HART - two-wire
38061-EN-121011
Contents
1 About this document
1.1 Function ............................................................................. 6
1.2 Target group ....................................................................... 6
1.3 Symbolism used ................................................................. 6
2 For your safety
2.1 Authorised personnel ......................................................... 7
2.2 Appropriate use .................................................................. 7
2.3 Warning about incorrect use ............................................... 7
2.4 General safety instructions ................................................. 7
2.5 CE conformity ..................................................................... 8
2.6 NAMUR recommendations ................................................ 8
2.7 Radio license for Europe .................................................... 8
2.8 Environmental instructions ................................................. 8
3 Product description
3.1 Conguration .................................................................... 10
3.2 Principle of operation ........................................................ 11
3.3 Packaging, transport and storage ..................................... 11
3.4 Accessories and replacement parts ................................. 12
4 Mounting
4.1 General instructions ......................................................... 13
4.2 Mounting versions ............................................................ 13
4.3 Mounting preparations, mounting strap ............................ 16
4.4 Instructions for installation ................................................ 17
5 Connecting to power supply
5.1 Preparing the connection ................................................. 23
5.2 Wiring plan ....................................................................... 23
5.3 Switch-on phase ............................................................... 23
6 Set up with VEGADIS 62
6.1 Connection ....................................................................... 25
6.2 Adjust the sensor .............................................................. 25
6.3 Scale the indication .......................................................... 26
7 Setup with PACTware
7.1 Connect the PC ................................................................ 28
7.2 Parameter adjustment with PACTware .............................. 29
7.3 Saving the parameter adjustment data ............................. 31
8 Set up with other systems
8.1 DD adjustment programs ................................................. 32
8.2 Communicator 375, 475 ................................................... 32
9 Diagnosis, Asset Management and service
9.1 Maintenance .................................................................... 33
9.2 Measured value and event memory ................................. 33
9.3 Asset Management function ............................................. 34
9.4 Rectify faults ..................................................................... 37
9.5 Software update ............................................................... 41
9.6 How to proceed in case of repair ...................................... 41

5
Contents
VEGAPULS WL 61 • 4 … 20 mA/HART - two-wire
38061-EN-121011
10 Dismounting
10.1 Dismounting steps ............................................................ 43
10.2 Disposal ........................................................................... 43
11 Supplement
11.1 Technical data .................................................................. 44
11.2 Radio astronomy stations ................................................. 49
11.3 Dimensions ...................................................................... 49
Safety instructions for Ex areas
Please note the Ex-specic safety information for installation and op-
eration in Ex areas. These safety instructions are part of the operating
instructions manual and come with the Ex-approved instruments.
Editing status: 2012-09-27

6
1 About this document
VEGAPULS WL 61 • 4 … 20 mA/HART - two-wire
38061-EN-121011
1 About this document
1.1 Function
This operating instructions manual provides all the information you
need for mounting, connection and setup as well as important instruc-
tions for maintenance and fault rectication. Please read this informa-
tion before putting the instrument into operation and keep this manual
accessible in the immediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained qualied
personnel. The contents of this manual should be made available to
these personnel and put into practice by them.
1.3 Symbolism used
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
• List
The dot set in front indicates a list with no implied sequence.
→ Action
This arrow indicates a single action.
1 Sequence
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of bat-
teries and accumulators.

7
2 For your safety
VEGAPULS WL 61 • 4 … 20 mA/HART - two-wire
38061-EN-121011
2 For your safety
2.1 Authorised personnel
All operations described in this operating instructions manual must
be carried out only by trained specialist personnel authorised by the
plant operator.
During work on and with the device the required personal protective
equipment must always be worn.
2.2 Appropriate use
VEGAPULS WL 61 is a sensor for continuous level measurement.
You can nd detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly
used according to the specications in the operating instructions
manual as well as possible supplementary instructions.
2.3 Warning about incorrect use
Inappropriate or incorrect use of the instrument can give rise to
application-specic hazards, e.g. vessel overll or damage to system
components through incorrect mounting or adjustment.
2.4 General safety instructions
This is a state-of-the-art instrument complying with all prevailing
regulations and guidelines. The instrument must only be operated in a
technically awless and reliable condition. The operator is responsible
for the trouble-free operation of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new regula-
tions.
The safety instructions in this operating instructions manual, the na-
tional installation standards as well as the valid safety regulations and
accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
trary conversions or modications are explicitly forbidden.
The safety approval markings and safety tips on the device must also
be observed.
Depending on the instrument version, the emitting frequencies are in
the C or K band range. The low emitting frequencies are far below the
internationally approved limit values. When used correctly, there is no
danger to health.

8
2 For your safety
VEGAPULS WL 61 • 4 … 20 mA/HART - two-wire
38061-EN-121011
2.5 CE conformity
The device fullls the legal requirements of the applicable EC guide-
lines. By axing the CE marking, we conrm successful testing of the
product.
You can nd the conformity certicate in the download section of our
homepage.
2.6 NAMUR recommendations
NAMUR is the automation technology user association in the process
industry in Germany. The published NAMUR recommendations are
accepted as the standard in eld instrumentation.
The device fullls the requirements of the following NAMUR recom-
mendations:
• NE 43 – Signal level for malfunction information from measuring
transducers
• NE 53 – Compatibility of eld devices and indicating/adjustment
components
• NE 107 - Self-monitoring and diagnosis of eld devices
For further information see www.namur.de.
2.7 Radio license for Europe
The instrument meets the LPR (Level Probing Radar) radio standard
EN 302729-1/2. It is approved for unrestricted use inside and outside
of closed vessels in countries of the EU and EFTA that have imple-
mented this standard: Austria, Belgium, Bulgaria, Germany, Denmark,
Estonia, France, Greece, Great Britain, Ireland, Island, Italy, Liech-
tenstein, Lithuania, Latvia, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Romania, Sweden, Switzerland, Slovakia, Slovenia,
Spain, Czech Republik and Cyprus.
Not included in the CE conrmity declaration are the countries imple-
menting this radio standard at a later date: Finland and Hungary.
For operation outside of closed vessels, the following conditions must
be fullled:
• The installation must be carried out by trained qualied personnel
• The instrument must be stationary mounted and the antenna
directed vertically downward
• The mounting location must be at least 4 km away from the radio
astronomy stations listed in the supplement, unless special per-
mission was granted by the responsible national approval authority
• When installed within 4 to 40 km of one of the radio astronomy sta-
tions listed in the supplyment, the instrument must not be mounted
higher than 15 m above the ground.
2.8 Environmental instructions
Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-

9
2 For your safety
VEGAPULS WL 61 • 4 … 20 mA/HART - two-wire
38061-EN-121011
tection. The environment management system is certied according
to DIN EN ISO 14001.
Please help us full this obligation by observing the environmental
instructions in this manual:
• Chapter "Packaging, transport and storage"
• Chapter "Disposal"

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3 Product description
VEGAPULS WL 61 • 4 … 20 mA/HART - two-wire
38061-EN-121011
3 Product description
3.1 Conguration
The type label contains the most important data for identication and
use of the instrument:
2
1
13
14
15
16
12
11
5
3
6
4
7
8
9
10
Fig. 4: Layout of the type label (example)
1 Instrument type
2 Product code
3 Approvals
4 Power supply and signal output, electronics
5 Protection rating
6 Measuring range
7 Process and ambient temperature, process pressure
8 Material, wetted parts
9 Hardware and software version
10 Order number
11 Serial number of the instrument
12 Symbol of the device protection class
13 ID numbers, instrument documentation
14 Note to observe the instrument documentation
15 Notied authority for CE marking
16 Approval directive
With the serial number of the instrument on the type label you have
access to the following data on our homepage:
• Article number of the instrument (HTML)
• Delivery date (HTML)
• Order-specic instrument features (HTML)
• Operating instructions at the time of shipment (PDF)
• Order-specic sensor data for an electronics exchange (XML)
• Test certicate "Measuring Accuracy" (PDF)
For this purpose, move to www.vega.com and "VEGA Tools".
This operating instructions manual applies to the following instrument
versions:
• Hardware from 1.0.0
• Software from 4.4.0
Type label
Serial number
Scope of this operating
instructions manual
Other manuals for VEGAPULS WL 61
10
Table of contents
Other Vega Laser Level manuals




















