Uwatec S600 Configuration A Assembly instructions

2003 SCUBAPRO

Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO

technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians

must be employed by an authorized SCUBAPRO facility.

SCUBAPRO

Repair Guide

S600-S550

Second Stages

S600 Configuration A S600 Configuration B

USE THIS GUIDE AS A REFERENCE WHEN SERVICING THE S600 AND

S550 SECOND STAGES

S550

SCUBAPRO S600-S550 SECOND STAGES

2003 SCUBAPRO

Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO

technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians

must be employed by an authorized SCUBAPRO facility.

TOOLS NEEDED FOR REPAIR

OF S600-S550

P/N43040000

TOOLS

NEEDED

Quantity Part Number Description

1 43.300.227 Balance Chamber Adjusting Tool

1 set 10.102.100

(Peter Built)

Brass o’ring picks

1 tube 41.047.000 Christo-Lube Christo-Lube

OXYGEN COMPATIBLE LUBRICANT

P/N 41-047-000

1 47.010.000 Counter Mat

1 41.496.101 Lubricant syringe Monoject

1 43.040.000

(Scubapro)

Universal Tool

1 Jeweler’s screwdriver (3mm)

1 Philip’s Screwdriver

1 11.153.500

(Peter Built)

Ball-end Allen Wrench

1 43.300.225

(Scubapro)

VIVA Flow Vane Removal Tool

1 20.500.200

(Peter Built)

Pneumatic Adjusting tool

1 18.300.500

(Peter Built)

Blow Gun/Air Nozzle

ICON LEGEND

Inspect carefully, replace if needed

Monoject Lubricate properly

Replace annually

Dynamic o’ring, replace annually and lubricate properly

P/N43040000

TOOLS

NEEDED

No tools needed for this step

Indicates the regulators affected by this

step

SCUBAPRO S600-S550 SECOND STAGES

2003 SCUBAPRO

Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO

technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians

must be employed by an authorized SCUBAPRO facility.

Remove hose and jam nut from the

second stage.

Configuration A regulators: housing pin

can be removed by using the pointed

pick to push from the inside out. This

helps prevent case scratching.

Otherwise remove the housing pin

using the rounded pick or similar tool.

Use the universal tool as shown to

remove the two-piece second stage

cover of the S600.

Remove the housing pin using the

brass pick or similar tool.

Use the universal tool as shown to

remove the two-piece second stage

cover on the S550.

SCUBAPRO S600-S550 SECOND STAGES

2003 SCUBAPRO

Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO

technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians

must be employed by an authorized SCUBAPRO facility.

P/N43040000

TOOLS

NEEDED

No tools needed

this step

Remove the two-piece cover, friction

washers and diaphragm from the

second stage housing.

Remove the stop clip from the knob.

Configuration B: Turn the cracking

effort adjustment knob inward a few

turns for easier stop clip removal.

Remove the stop clip from the plug.

SCUBAPRO S600-S550 SECOND STAGES

2003 SCUBAPRO

Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO

technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians

must be employed by an authorized SCUBAPRO facility.

P/N43040000

TOOLS

NEEDED

No tools needed

this step

Hold down the lever and remove the air

barrel from the case.

P/N43040000

TOOLS

NEEDED

No tools needed this

step

Hold down the lever and remove the air

barrel from the case.

P/N43040000

TOOLS

NEEDED

No tools needed this

step

Hold down the lever and remove the

plug from the end of the air barrel.

Then remove the air barrel itself from

the case.

CAUTION: Remove the plug first to

avoid scratching the sealing surface on

the case.

Remove the cracking effort adjustment

knob from the air barrel.

Remove the decal from the cracking

effort adjustment knob. This will allow

access to the balance adjustment

mechanisms.

Remove the o’rings from the cracking

effort adjustment knob.

SCUBAPRO S600-S550 SECOND STAGES

2003 SCUBAPRO

Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO

technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians

must be employed by an authorized SCUBAPRO facility.

Remove the cracking effort adjustment

knob from the air barrel.

Remove the decal from the cracking

effort adjustment knob. This will allow

access to the balance and anti-set

mechanisms.

P/N43040000

TOOLS

NEEDED

No tools needed

this step

Remove the plug from the air barrel.

Remove the poppet, balance chamber,

and spring from the air barrel.

Remove all o’rings and poppet seat.

Using the Philips screwdriver remove

the cover screw and o’ring. Do not

remove the breathing effort adjustment

knob at this time.

Remove the poppet, spring and

balance chamber from the air barrel.

SCUBAPRO S600-S550 SECOND STAGES

2003 SCUBAPRO

Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO

technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians

must be employed by an authorized SCUBAPRO facility.

P/N43040000

TOOLS

NEEDED

No tools needed

this step

Turn the breathing effort adjustment

knob clockwise until it is no longer in

contact with the balance adjustment

mechanism.

Remove the breathing effort

adjustment knob.

Using 3mm jeweler’s screwdriver turn

the balance adjustment mechanism

clockwise and remove.

Turn the 3mm jeweler’s screwdriver

clockwise to disassemble the

remainder of the balance adjustment

mechanism.

Remove all o’rings.

Remove the knob plug using the

universal tool.

SCUBAPRO S600-S550 SECOND STAGES

2003 SCUBAPRO

Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO

technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians

must be employed by an authorized SCUBAPRO facility.

P/N43040000

TOOLS

NEEDED

No tools needed

this step

Remove the balance chamber and

disassemble. Use caution to avoid

losing o’rings, spring, and spring pad.

P/N43040000

TOOLS

NEEDED

No tools needed

this step

Carefully remove the poppet. The

poppet o’ring and seat will be replaced.

It is usually not necessary to remove

the lever from the air barrel.

Use the universal tool to remove the

adjustable orifice from the air barrel.

SCUBAPRO S600-S550 SECOND STAGES

2003 SCUBAPRO

Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO

technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians

must be employed by an authorized SCUBAPRO facility.

P/N43040000

TOOLS

NEEDED

No tools needed

this step

Remove the adjustable orifice. Take

off the adjustable orifice o’ring, as it will

be replaced. Remove the air barrel

o’ring for inspection.

A wooden dowel or “chopstick” may be

helpful in removing the orifice.

This Step Is Only Performed As Needed

When it is necessary to remove the

VIVA flow vane, use the flow vane

removal tool (p/n 43.300.225).

This step is seldom needed, unless the

VIVA flow vane o’ring is worn or

damaged.

Top view

P/N43040000

TOOLS

NEEDED

No tools needed

this step

This Step Is Only Performed As Needed

If the VIVA flow vane is removed, it may be

necessary to replace the entire VIVA

assembly, including the o’ring.

SCUBAPRO S600-S550 SECOND STAGES

2003 SCUBAPRO

Important note: The following information is not designed to be a complete training guide for servicing the listed SCUBAPRO regulators. All SCUBAPRO

technicians are required to attend an annual service training program to insure safe handling and servicing of SCUBAPRO products. All SCUBAPRO technicians

must be employed by an authorized SCUBAPRO facility.