TVS HLX PLUS 2019 User manual

FOREWORD

Dear Friend,

Thank you for choosing the TVS HLX PLUS, strongest and most reliable motorcycle.

As a proud owner of TVS HLX PLUS, you are now part of a family of millions of satisfied TVS customers.

TVS HLX PLUS designed to deliver superior mileage and long-lasting performance. It also comes with

refreshing looks.

This manual explains the features and operations of your TVS HLX PLUS. Please read it carefully and follow the

instructions to enjoy years of safe riding.

To ensure reliable performance, we urge you to get your TVS HLX PLUS serviced only at TVS Motor Company

Authorised Distributor or Dealer / Authorised Service Centers at specified regular intervals.

Happy Riding!

TVS MOTOR COMPANY LIMITED

SAFETY INFORMATION

Operating this vehicle safely is an important responsibility of the rider. To help you make decisions about safety,

we have provided operating procedure and other information in this manual. This information alerts you on

potential hazards that could hurt you or others. Since it is not possible to warn you about all hazards associated

with operating or maintaining the vehicle, you must use your own judgement.

You will find important safety information in following form with corresponding connotations in this manual.

Disregarding this message might result in injury to the rider.

This message indicates special procedures or precautions to be followed to avoid damage to the vehicle.

This message provides further clarification for clearer understanding of any particular information.

Caution

Warning

Note

NOTICE

All information, illustrations, photographs and specifications contained in this owner‘s manual are based on the

latest product information available at the time of this publication. TVS Motor Company Limited may, however

incorporate modifications or improvements on its vehicles at any time without notice and therefore, in such

events it is possible that the relevant part of the owner‘s manual does not apply to your vehicle.

Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this

owner‘s manual.

Part number:- N6211060 Revision 0, October 2018

Accessories shown in the picture may not be a part of standard equipment.

Note

Running-in information 05

Safe Riding Tips 06

Know your TVS HLX PLUS 09

Riding your TVS HLX PLUS 23

Maintenance 27

Service Record Sheet 40

Technical Specifications 42

CONTENTS

The first 1000 km is a crucial part for the life of your TVS HLX PLUS. Proper running-in operation during this

period helps in ensuring maximum life and smooth performance of your motorcycle.

The reliability and performance of your TVS HLX PLUS depends on the special care and restraint exercised

during the running-in period. It is especially important that you avoid operating the engine in a manner, which

could expose the engine parts to excessive stress. Maximum recommended speed during the running-in is:

Maximum 50 kmph speed upto 1000 km (vary the engine speed for better mating of parts).

The first service at 500 ~ 750 km is most important. During running-in period all the engine components and

other parts will have set in. All adjustments to be restored, all fasteners to be tightened. Engine cum

transmission oil to be replaced. Timely performance of the first service will ensure optimum service life and

performance from the engine.

RUNNING-IN INFORMATION

Replacing the engine cum transmission oil during first service is most important for better life of engine. Always

use TVS TRU4 DURALIFE oil (SAE 20W50 API-SL) for better performance and life.

Caution

SAFE RIDING RECOMMENDATIONS

Any two wheeler riding requires some precautions to be taken to ensure the safety of the rider, pillion rider and other road

users. These precautions are:

Riding apparel

Loose, fancy clothing can be uncomfortable and unsafe when riding a two-wheeler. Choose good quality two wheeler riding

apparel.

Familiarise yourself with new TVS HLX PLUS

Riding skill and your mechanical knowledge form the foundation of safe riding practices. We suggest you to practice riding in a

low-traffic condition until you are thoroughly familiar with your vehicle and its controls. Remember practice makes you

perfect.

Know your limits

Ride within the boundaries of your own skill at all times. Knowing these limits and staying within them will help you to avoid

accidents.

SAFE RIDING TIPS

Two wheeler safety starts with wearing a good quality helmet. One of the most serious injuries that can happen is a head

injury. Always wear an good quality helmet that should fit your head comfortably and securely. You should also have good

quality goggles to protect your eyes and help your vision.

To prevent or minimize accident, never consume alcohol or drugs before or during the operation of your vehicle. Even minimal

consumption of these will affect the rider’s ability to control the vehicle.

Warning

SAFE RIDING TIPS

Posture

Proper vehicle riding starts with proper posture:

1. Keep your elbows inside close to the body and kept

flexible.

2. Hold your arms at an angle of about 120°.

3. Hips should be in a position so that arms and shoulders

are relaxed.

4. Look widely instead of gazing at one point.

5. Relax to guard against a sudden impact.

6. Hold the tank tightly with knees.

7. Point the toes straight ahead.

Cornering

When cornering, centrifugal force works in a direction

perpendicular to the direction in which the vehicle is

moving.

Centrifugal force increases in proportion with speed and

shorter the radius of the corner, the greater it becomes.

During cornering, reduce speeds so as to lessen the effects

of centrifugal force. By all means, avoid abrupt application

of brakes or sudden steering.

SAFE RIDING TIPS

One-hand riding is dangerous. Keep both hands firmly on

the handle bar and both feet securely on the foot rest.

Under no circumstances should both the hands be

removed from the handle bar, as it is very dangerous.

Warning

Avoid use of mobile phones while riding as it could lead to

fatal accident.

Do not downshift the gears in the midst of cornering. Slow

down to a safe speed before negotiating a corner. If this is

the first time that you are riding a vehicle of this type, we

suggest that you practice on a safe, open area to become

thoroughly familiar with the operation of the vehicle.

Braking

For safe riding, it is very important to master the braking

techniques:

1. Close / release the throttle.

2. Hold the vehicle upright as you apply the brake.

3. Progressive application of brakes is safer.

4. Never depress the clutch lever while braking at higher

speeds.

5. Apply both the brakes.

6. Riding down hills and while cornering, close throttle

and down shift the gear to take advantage of gearbox

and engine which acts as an additional brake. This will

avoid the loss of control over the vehicle due to over

speed.

SAFE RIDING TIPS

Causes for poor braking:

1. If the brake shoes or drum are worn out or if there is

water or oil on them, sufficient friction does not

develop and brakes do not work well.

2. Even when the brake works normally, if the road

surface is wet or the tyre surface is worn-out, tyres do

not take a firm hold on the surface, prolonging the

stopping distance.

3. Approximately 60% braking effect is from front brake.

Non-usage of front brake causes poor braking.

Warning

ACCESSORY INSTALLATION AND SAFETY TIPS

Use extreme caution while selecting and installing the

accessories for your TVS HLX PLUS.

The addition of unsuitable accessories can lead to unsafe

operating conditions. Your friendly dealer will assist you in

selecting quality accessories and installing them correctly.

While selecting the accessories, make sure the

accessories should not obstruct lighting, steerability and

suspension level.

Additional electrical equipments and controls should not

exceed the specified electrical system load of the vehicle.

EMISSION CONTROL

All the TVS motorcycles are tested in the factory for

optimum fuel efficiency and lowest possible CO levels.

Kindly do not disturb the Carburettor settings as this may

lead to higher fuel consumption and also higher CO levels.

If the vehicle needs any adjustments, please consult

nearest your TVS Motor Company Authorised Dealer or

Authorised Service Centre.

While adequate care is exercised at the factory to ensure

that the emissions are within the limits, it is essential for the

owner to always maintain TVS HLX PLUS motorcycle in

good condition by getting it periodically serviced and

checked by TVS Motor Company Authorised Distributor or

Dealer / Authorised Service Centre so that the emission and

fuel consumption levels are maintained as per norms.

As the vehicle speed increases, the stopping distance also

increases progressively. Be sure that, you have sufficient

distance between you and the vehicle or obstruction ahead

of you.

Using only the front or rear brake is dangerous and can

cause skidding and loss of control. Apply both the brakes

together and with great care on a wet road or other slippery

surfaces. Any abrupt braking on slippery or irregular roads

can cause loss of rider control.

KNOW YOUR TVS HLX PLUS

Control key number

Engine number

Please fill the above box now for future reference

VEHICLE IDENTIFICATION NUMBER

Serial numbers of both frame and engine are required for vehicle identification. They are also required to assist your

Distributor or dealer for operating parts or referring to special information.

Frame number

The frame serial number is stamped on the left side of the

steering head tube.

The engine serial number is stamped on the surface of left hand

side crank case near the cylinder block mounting.

For Electric Starter Model For Kick Starter Model

KNOW YOUR TVS HLX PLUS

6. Speedometer cable

7. Front brake cable

8. Lock cover frame L

9. Handle pillion

1. Spark plug

2. Gauge oil level

3. Rear brake pedal

4. Kick starter lever

5. Cover frame R screw

6. Rear shock absorber R

7. Pillion foot rest R

8. Muffler assembly

9. Fuel tank cap

VEHICLE LEFT SIDE VEHICLE RIGHT SIDE

765 4

3 2 1

8765 4 3 2 1

LOCATION OF PARTS

1. Pillion foot rest L

2. Rear shock absorber L

3. Chain inspection window

4. Gear shift lever

5. Fuel cock

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