Tundra M1500 Operation instructions
Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: 450.649.2470 / 1.877.964.2582 Fax.: 1.888.855.9834
TUNDRAINVERTERS.COM
INSTALLATION WORKBOOK
INSTALLATION WORKBOOK
POWER INVERTER SYSTEM / SLEEPER TRUCKS
MODELS: M1500 – M2000 – M2500 – M3000
TUNDRA INTERNATIONAL
ALL RIGHTS RESERVED
All rights reserved. No part of this publication may be reproduced or used without the prior written
permission of Tundra International. No liability can be accepted for any inaccuracies or omissions in
this publication, although every possible care has been taken to make it as complete and accurate as
possible. The right is reserved to make changes at any time without prior notice, and without incurring
an obligation to make such changes applicable to previously manufactured products. All information
contained in this publication is based on the latest product information available at the time of
publication. Illustrations and photographs in this publication are intended for reference use only.
© ALL RIGHTS RESERVED
APRIL 2017
Part No. TDIW-0417-EN
First Edition
PRINTED IN CANADA
1
Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: 450.649.2470 / 1.877.964.2582 Fax.: 1.888.855.9834
TUNDRAINVERTERS.COM
TABLE OF CONTENTS
GENERAL INFORMATION
FOREWORD 1-1
SAFETY FIRST 1-1
LIMITATIONS 1-2
PRESENTATION 1-2
PARTS LISTING 1-3
INSTALLATION – INSIDE THE CAB
DANGER – HIGH VOLTAGE 2-1
THINK QUALITY 2-2
WHERE TO INSTALL THE INVERTER 2-3
VENTILATION 2-4
DETERMINING THE BEST LOCATION 2-5
VALIDATING YOUR LOCATION CHOICE 2-5
FLOOR ADAPTERS – PILOT HOLES 2-6
FLOOR ADAPTERS – HOLE SAW DRILLING 2-7
FLOOR ADAPTERS – INSTALLATION 2-8
POWER INVERTER – INSTALLATION 2-9 / 2-10
CONNECTING THE 12 V CABLES TO THE POWER INVERTER 2-10 / 2-11
GROUNDING VERIFICATION 2-12
GROUNDING PROCEDURE (if required) 2-13
MULTIDATA LCD MONITOR – BEST LOCATION 2-13
MULTIDATA LCD MONITOR – RECESSED INSTALLATION 2-14 / 2-15
MULTIDATA LCD MONITOR – SURFACE INSTALLATION 2-15 / 2-16
INSTALLATION – UNDER THE CAB
CABLE PROTECTION 3-1
CABLE ROUTING 3-2 / 3-3
BATTERIES – FUSE HOLDER INSTALLATION 3-4
BATTERIES – CONNECTING CABLES 3-5
BATTERIES – SECURING CABLES 3-6
2
Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: 450.649.2470 / 1.877.964.2582 Fax.: 1.888.855.9834
TUNDRAINVERTERS.COM
GENERAL INFORMATION 1-1
FOREWORD
This manual is designed to be used primarily by trained mechanics in a properly equipped shop. However, it
contains enough information to allow the owner to perform their own basic installation. A basic knowledge of
mechanics and electricity, and the proper use of tools and workshop procedures is required in order to
adequately and safely perform all tasks. If the owner has insufficient experience or doubts his ability to do the
work, installation should only be carried out by a qualified technician.
For a successful installation, and to avoid costly mistakes, be sure to read the instructions thoroughly so as to
familiarize yourself with the procedures before starting the work. Make sure your work area is clean. Always use
the specified tools. Using substitutes may adversely affect the results and the safety of the user.
SAFETY FIRST
TO REDUCE THE RISK OF ELECTRIC SHOCK, FIRE OR INJURY, PLEASE TAKE NOTE OF THE
FOLLOWING RECOMMENDATIONS:
1. A power inverter is an energy conversion device that MUST be taken seriously and that MUST be
installed with care.
2. All steps in this manual should be carefully understood and applied for your own safety and that of
others.
3. Do not play with electricity if you do not have the knowledge and the skills required. The electrical
current at the output of this inverter is similar to what the utilities provide and is therefore extremely
dangerous if not handled properly. It can cause fire, damage, serious injury, and even death.
3
Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: 450.649.2470 / 1.877.964.2582 Fax.: 1.888.855.9834
TUNDRAINVERTERS.COM
GENERAL INFORMATION 1-2
LIMITATIONS
Electrical codes may vary depending on the region and type of installation. The electrical installation must
comply with local and national standards, and must be carried out by a qualified professional. Tundra
International cannot be held liable for incidental or consequential damages or any other damage arising from
the use of its products. This includes, without limitation, damage resulting from loss of use, installation or
uninstallation costs, and any other problems. Specifications and features for all Tundra International products
are subject to change without notice.
PRESENTATION
The Tundra International truck power inverter system is a battery-powered electrical system providing 120
volts AC power similar to that provided by conventional power grids. When coupled to a battery bank, it
produces enough power for the driver to use a variety of electrical and electronic devices. Incorporating the
latest technologies, it is one of the most sophisticated and reliable in the industry, and will offer years of trouble-
free operation.
Key features
- State-of-the-art microprocessor
- High-capacity components for a superior service life
- Multidata LCD display to track energy consumption and resolve problems
- Ultralight one-piece design that withstands strain, vibrations and impacts
- Aeronautical-grade assembly
Key benefits
- Outstanding efficiency and ultra-precise performance levels at all times
- Extends the life cycle of the truck’s electrical charging and starting systems
- Lowest cost of ownership – up to 2½ times less than the competition
4
Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: 450.649.2470 / 1.877.964.2582 Fax.: 1.888.855.9834
TUNDRAINVERTERS.COM
GENERAL INFORMATION 1-3
PARTS LISTING
Power Inverter
1. Power inverter
2. Multidata LCD monitor
3. Multidata LCD monitor cable
4. Monitor surface mount kit
5. Rubber insulators
6. DC input screws
7. Instruction manual
CM Installation Kit
1. Negative battery cable*
2. Positive battery cable*
3. Positive cable for fuse holder*
4. Plastic ties
5. Floor adapters (strain reliefs)
6. Drilling template
7. Steel clamps
8. Screws for steel clamps
9. Plastic loom
10. Fuse holder
11. Fuse*
* The length and capacity of these parts vary according to each installation kit.
5
Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: 450.649.2470 / 1.877.964.2582 Fax.: 1.888.855.9834
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-1
DANGER – HIGH VOLTAGE
A power inverter produces an
electrical current similar to that
produced by conventional power
grids. This electrical current has the
potential to kill or injure anyone
nearby.
For safety reasons, a power inverter
must always be installed inside the
cab, in the luggage compartment
under the bed.
6
Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: 450.649.2470 / 1.877.964.2582 Fax.: 1.888.855.9834
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-2
THINK QUALITY
QUALITY WORK
=
RESULTS
7
Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: 450.649.2470 / 1.877.964.2582 Fax.: 1.888.855.9834
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-3
WHERE TO INSTALL THE INVERTER
The power inverter MUST be installed inside the cab, in the luggage compartment under the bed.
1. Flat on the floor
Or
2. On a vertical steel wall
- NEVER IN A CABINET
- NEVER IN THE BOOTS STORAGE
- NEVER BEHIND THE SEAT
8
Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: 450.649.2470 / 1.877.964.2582 Fax.: 1.888.855.9834
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-4
VENTILATION
1. Compared to other brands, Tundra International power inverters produce very little heat. A minimum
clearance of 7 cm (2) at the ends is sufficient.
A power inverter should take up as little space as possible to favor the driver. If the
power inverter is installed on the floor, make sure it is as close as possible to a wall. A
protective plate could be installed over it so that this space can serve as additional
storage.
9
Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: 450.649.2470 / 1.877.964.2582 Fax.: 1.888.855.9834
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-5
DETERMINING THE BEST LOCATION
1. Using the power inverter and the template included in the CM installation kit, determine the best location
to install the power inverter.
VALIDATING YOUR LOCATION CHOICE
Observe the following 5 criteria
1. The power inverter mounting holes must not damage wires, hoses or other parts under the cab.
2. Floor adapter holes must not damage wires, hoses or other parts under the cab.
3. Do not drill into the cab cross-member.
4. The cables should be kept close to the power inverter, but not too close. They need to be easily installed on
the inverter’s DC inputs.
5. Be aware of the cylinders used to lift the bed. They must not come into contact with the power inverter or its
cables during bed operation.
10
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