Troy-Bilt 12163 Instruction Manual

GARDEN WAY INCORPORATED

Parts Catalog

TUFFY®Tiller

Models

12155

Serial Numbers

121550200101 - 121551299999

12163

Serial Numbers

121630100101 - 121630199999

HANDLEBARS, FORWARD CLUTCH CABLE, AND HANDLEBAR

MOUNTING HARDWARE

TUFFY®TILLER MODELS 12155 and 12163

SN: 121550200101 - 121551299999

121630100101 - 121630199999

MODELS 12155 and 12163 TUFFY®TILLER

HANDLEBARS, FORWARD CLUTCH CABLE, AND HANDLEBAR MOUNTING HARDWARE

REF PART

No. No. DESCRIPTION QTY. REF PART

No. No. DESCRIPTION QTY.

1 55104 Handlebar, Upper – Incl. Ref. 2 (A) 1

1901271 Handlebar, Upper – Incl. Ref. 2 (B) 1

2 1900765 Decal–Forward Clutch Bail ............ 1

3 9854 Bolt–Curved Hd., 5/16-18 x 1-1/2". 6

4 1100806 Bolt–Hex Hd., 1/4-20 x 1-1/4"........ 1

5 55044 Bracket, Cable................................ 1

6 1916106001 Bail–Forward Clutch ...................... 1

7 9855 Screw, 10-24 x 2".......................... 1

8 55047 Spring–Forward Clutch.................. 1

9 1100242 Lockwasher–5/16"......................... 6

10 1186230 Nut–Hex Hd., 5/16-18.................... 6

11 9811 Nut–Hex Hd., Lock, 1/4-20............ 1

12 55048 Cable Assy–Forward Clutch........... 1

13 1100068 Bolt–Hex Hd., 3/8-16 x 3/4"........... 2

14 9837 Locknut–Hex Hd., 3/8-16............... 2

15 1107383 Washer–Flat, 3/8............................ 2

16 1100044 Bolt–Hex Hd., 5/16-18 x 3/4"......... 2

17 55081 Support, Handlebar (A).................. 2

1902173021 Support, Handlebar (B).................. 2

18 1110107 Locknut–Hex Hd., 5/16-18............. 2

19 1902174021 Handlebar, Lower........................... 1

20 9386 Klip Ring........................................ 1

21 9856 Clevis Pin....................................... 1

22 9552 Screw–Hex Hd., 1/4-20 x 1/2",

Self-Tapping.............................. 4

23 1901273010 Panel (A)........................................ 1

1901273021 Panel (B)........................................ 1

24 55097 Decal–Model Name/Logo (A)......... 1

1916437 Decal–Model Name/Logo (B)......... 1

1 1100004 Bolt–Hex Head, 5/16-24 x 3/4,

Grade 5...................................... 1

2 9944 Washer–Belleville.......................... 1

3 55031 Pulley–Transmission..................... 1

4 9301 Key–Transmission Pulley, 3/16 x 11

5 50027 Support Washer–Front.................. 1

6 9517 Snap Ring..................................... 1

7 1714 Bearing–Tapered Roller with race.. 2

8 50043 Support Washer–Rear................... 1

9 1904281 Drive shaft Assembly.................... 1

10 1224-1 Shim–Rear Bearing Cap,

.010 thick .................................. A/R

1224-2 Shim–Same as above except

.030 thick.................................. A/R

1224-3 Shim–Same as above except

.005 thick................................... A/R

1224-4 Shim–Same as above except

.062 thick................................... A/R

1325C Shim Set–Includes the following

shims: two #1224-1, two 1224-2,

one 1224-3, and one #1224-4... A/R

A/R – As Required

REF PART

No. No. DESCRIPTION QTY.

DRIVE SHAFT ASSEMBLY

SN: 121550200101 - 121551299999

121630100101 - 121630199999

(A) - Model 12155 (B) - Model 12163

TUFFY®TILLER MODELS 12155 and 12163

REF PART

No. No. DESCRIPTION QTY. REF PART

No. No. DESCRIPTION QTY.

1 9512 Retainer–Snap Ring, “E”Type..... 2

2 9511 Retainer–Snap Ring..................... 4

3 1166-1 Shim–0.062”Thick...................... A/R

1166-2 Shim–0.030”Thick...................... A/R

1166-3 Shim–0.015”Thick...................... A/R

1166-4 Shim–0.010”Thick...................... A/R

1166-5 Shim–0.005”Thick...................... A/R

4 1086 Bushing–Bronze.......................... 4

5 55004 Wheel Shaft................................. 1

6 9305 Key–Wheel Shaft, Hi Pro, 1/4 x 1 1

7 1132-2 Spacer......................................... 4

8 1904278 Worm Gear–Wheel Shaft............ 1

9 1915074 Tiller Shaft................................... 1

10 1104 Woodruff Key–Tiller Shaft............ 1

11 1904279 Worm Gear–Tiller Shaft.............. 1

WHEEL SHAFT & TILLER SHAFT ASSEMBLIES

A/R –As Required

SN: 121550200101 - 121551299999

121630100101 - 121630199999

MODELS 12155 and 12163 TUFFY®TILLER

TRANSMISSION HOUSING, COVERS, SEALS, GASKETS, AND PLUG

1 9467 Plug–Transmission Oil Fill/Check.. 1

2 1186328 Bolt–Hex Hd., Flange Lock,

5/16-18 x 5/8", GR5 .................. 8

3 97037 Gasket–Trans. Oil Fill/Check Plug.. 1

5 55008 Cover–Trans. Housing Front (A).... 1

1902185021 Cover–Trans. Housing Front (B).... 1

5A 50074 Cover–Trans. Housing, Rear (A).... 1

1902186021 Cover–Trans. Housing, Rear (B).... 1

6 50032 Gasket–Transmission Housing Cover

(Front and Rear)........................ 2

7 9617 Oil Seal–Drive Shaft...................... 1

8 9621 Oil Seal–Wheel Shaft..................... 2

9 1915084010 Transmission Case, Rear Housing

and Tube Assembly (A).............. 1

1915084021 Transmission Case, Rear Housing

and Tube Assembly (B).............. 1

10 1909374 Oil Seal–Tine Shaft ....................... 2

11 55011-1 Gasket–Bearing Cap (.010" thick) . 1

55011-2 Gasket–Bearing Cap (.030" thick).. 1

12 1916111001 Cap–Rear Bearing ........................ 1

13 1186331 Bolt–Flanged Hd., 5/16-18 x 1" .... 2

14 1100044 Bolt–Flanged Hd., 5/16-18 x 3/4" .. 1

15 1100242 Lockwasher, 5/16"......................... 1

REF PART

No. No. DESCRIPTION QTY. REF PART

No. No. DESCRIPTION QTY.

SN: 121550200101 - 121551299999

121630100101 - 121630199999

(A) - Model 12155 (B) - Model 12163

ENGINE, ENGINE BRACKETS, AND FORWARD DRIVE MECHANISM

TUFFY®TILLER MODELS 12155 and 12163

SN: 121550200101 - 121551299999

121630100101 - 121630199999

1 * Engine–Tecumseh, recoil start..... 1

2 1916112001 Bracket, Belt Cover........................ 1

3 1100242 Lockwasher–5/16"......................... 8

4 1111696 Bolt–Hex Hd., 5/16-24 x 1/2"......... 2

5 1904549 Decal–Warning, Hot Surfaces....... 1

6 1904573 Belt Cover–(includes decal 1904549) 1

7 9552 Bolt–Flanged Hd., Self-Tapping,

1/4-20 x 1/2".............................. 7

8 1186230 Nut–Hex Hd., 5/16-18".................. 4

9 50027 Support Washer............................ 1

10 55077-2 Bracket, Engine, Right (A)............. 1

1902180021 Bracket, Engine, Right (B)............. 1

11 1138-2 Shim...................................... As Req’d

12 55036 Spacer........................................... 1

12A 9301 Key–3/16" x 1"............................... 2

13 55035 Pulley, Engine Driven .................... 1

14 9925 Washer, Belleville.......................... 1

15 1100009 Bolt–Hex Hd., 3/8-24 x 1".............. 1

16 55077-1 Bracket, Engine, Left (A)............... 1

1902181021 Bracket, Engine, Left (B)............... 1

17 1100799 Bolt–Hex Hd., 5/16-18 x 1-1/2"..... 5

18 55080 Belt Pulley Guard (A)..................... 1

1902182021 Belt Pulley Guard (B)..................... 1

19 55039 Belt Guide ..................................... 1

20 9558 Bolt–Hex Hd., 3/8-16 x 1-1/2"....... 1

21 9090 Idler Pulley.................................... 1

22 1916116001 Idler Lever..................................... 1

23 1110108 Locknut –3/8-16" ......................... 1

24 1107382 Washer, Flat .................................. 2

25 9386 Klip Ring....................................... 1

26 55037 V-Belt............................................ 1

27 55034 Spring, Return .............................. 1

28 55033 Bushing–Idler Lever...................... 1

29 1100004 Bolt–Hex Hd., 5/16-24 x 3/4",

Grade 5...................................... 2

30 9944 Washer, Belleville, Transmission

Pulley......................................... 1

31 55031 Pulley–Transmission..................... 1

32 1916117001 Bracket–Cable Mount.................... 1

33 1900766 Decal–Stabilization........................ 1

34 1186328 Bolt–5/16-18 x 5/8", Engine

Bracket to Transmission............ 4

35 9856 Clevis Pin–Control Cable............... 1

36 1107383 Washer-flat, 3/8" ........................... 1

REF PART

No. No. DESCRIPTION QTY. REF PART

No. No. DESCRIPTION QTY.

ENGINE, ENGINE BRACKETS, AND FORWARD DRIVE MECHANISM

MODELS 12155 and 12163 TUFFY®TILLER

* Contact your local authorized engine service dealer for engine parts and service. Refer to your engine nameplate for engine

model/type number.

(A) - Model 12155 (B) - Model 12163

BOLO TINES, WHEELS

TUFFY®TILLER MODELS 12155 and 12163

RIGHT SIDE

LEFT SIDE

SN: 121550200101 - 121551299999

121630100101 - 121630199999

REF PART

No. No. DESCRIPTION QTY. REF PART

No. No. DESCRIPTION QTY.

BOLO TINES, WHEELS

1 9711 Bolt–Hex Head, 3/8-16 x 1",

Grade 5, Tine Mounting............. 16

2 50049-01 Bolo Tine–Single, Right Hand tine

used on left side of tiller. Includes

mounting hardware: two #9711

bolts (Ref No.1) and two #1733398

lock nuts ................................... 8

3 1733398 Locknut–Hex Hd., 3/8-16.............. 18

4 9555 Bolt–Hex Hd., 3/8-16 x 1-3/4" (tine

holder to tiller shaft).................. 2

---- 1901 Replacement Set of 16 Bolo Tines–

including eight right hand tines,

eight left hand tines; and all

required assembly hardware ..... 1

5 50049-02 Bolo Tine–Single, Left Hand tine

used on right side of tiller. Includes

mounting hardware: two #9711

bolts (Ref No. 1), and two #1733398

lock nuts ................................... 8

6 1915075001 Tine Holder–for bolo tines, left and

right sides.................................. 2

7 55095-01 Wheel & Tire Assy–Left Side......... 1

8 55095-02 Wheel & Tire Assy–Right Side ..... 1

9 9380 Clevis Pin–.312" x 1-3/4", secures

wheel hub to wheel shaft........... 2

10 9338 Hair Pin Cotter .............................. 2

IMPORTANT: Left and right sides of tiller are determined by standing in the operator position and facing

the direction of forward travel.

MODELS 12155 and 12163 TUFFY®TILLER

LEFT HAND TINE RIGHT HAND TINE

BLUNT END TOWARDS YOU

TUFFY®TILLER MODELS 12155 and 12163

TINE HOOD, DEPTH REGULATOR, AND DRAG BAR

1 9552 Bolt–Fl. Hd., Self-Tap, 1/4-20 x 1/2" 2

3 1904547 Decal–Hood (A) ............................ 1

1916436 Decal–Hood (B) ............................ 1

5 1904572 Tine Hood–Includes tine flap.........

and Ref. No. 3. (A)..................... 1

1916440 Tine Hood–Includes tine flap.........

and Ref. No. 3. (B)..................... 1

6 1100088 Bolt–Hex Hd., 5/16-18 x 1/2"......... 2

7 1186391 Nut–Flange Lock, 5/16-18............. 2

8 1916118001 Depth Regulator Lever.................. 1

8A 9308 Spirol Pin...................................... 2

9 9384 Spring–Depth Regulator ............... 1

10 9534 Spacer .......................................... 1

11 1100069 Bolt–Hex Hd., 1/4-20 x 1".............. 1

12 9811 Locknut–Hex Hd., 1/4-20.............. 1

13 1916119001 Bracket–Hood, Right Hand............ 1

14 1916120001 Bracket–Hood, Left Hand.............. 1

15 11000242 Lockwasher, 5/16"......................... 2

16 1186331 Bolt–Flanged Hd., 5/16-18 x 1" .... 2

17 1186230 Nut–Hex Hd., 5/16-18................... 2

18 1100808 Bolt–Hex Hd., 5/16-18 x 1-1/4"..... 2

19 55088 Bushing–Drag Bar ........................ 2

20 1916121001 Drag Bar........................................ 1

REF PART

No. No. DESCRIPTION QTY. REF PART

No. No. DESCRIPTION QTY.

SN: 121550200101 - 121551299999

121630100101 - 121630199999

(A) - Model 12155 (B) - Model 12163

This manual suits for next models

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