Trolex XD One User manual
1
USER MANUAL
1
1.1
1.2
2
6General description.................................................................................
Main features......................................................................................................
Performance data..............................................................................................
Intended use.......................................................................................................
Limits of use........................................................................................................
Product safety.........................................................................................
Danger from process..............................................................................
Safety procedures..................................................................................
Laser safety precautions.................................................................................
System components...............................................................................
TX8005 Air XD Real-Time Dust Monitor.....................................................
Particulate flow path.........................................................................................
Peripherals and accessories..........................................................................
Certification.............................................................................................
Compliance.........................................................................................................
Technical information.............................................................................
Product specification........................................................................................
Product dimensions..........................................................................................
Hardware installation.............................................................................
Safety precautions............................................................................................
Mounting details................................................................................................
Main parts............................................................................................................
Electrical connections......................................................................................
I/O terminals........................................................................................................
Power connections............................................................................................
RS485 – output signals....................................................................................
RS485 – line connections...............................................................................
Commisioning.........................................................................................
First power on....................................................................................................
Breathe software...............................................................................................
3
4
4.1
5
5.1
5.2
5.3
6
6.1
7
7.1
7.2
8
8.1
8.2
8.3
8.4
8.5
6
7
17
17
18
20
21
21
22
23
24
26
27
29
29
1.3 7
1.4 7
8
9
10
10
12
13
14
15
18
8.6
8.7
8.8
9
9.1
9.2
30
30
30
CONTENTS Air XD_User manual_P5628.1600_Rev D
11
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.13
11.14
11.15
11.16
11.17
11.9
11.10
11.11
11.12
11.18
11.19
31
31
32
34
35
35
35
10
10.1
10.2
10.3
Controls and indicators.............................................................................
Navigation...............................................................................................................
Main function keys................................................................................................
Shortcut navigation...............................................................................................
General operation.......................................................................................
User interface display...........................................................................................
PM value display map...........................................................................................
Top cap closed........................................................................................................
Settings structure...................................................................................................
Passcode protection.............................................................................................
Change passcode..................................................................................................
“Enable”/“Disable” passcode protection.........................................................
PM settings...............................................................................................................
Setting custom PM values....................................................................................
PM density................................................................................................................
Averaging settings.................................................................................................
Alarm settings..........................................................................................................
Channel select.........................................................................................................
Threshold channel..................................................................................................
Set alarm threshold................................................................................................
Alarm latching..........................................................................................................
“Enable”/“Disable”..................................................................................................
4 - 20 mA outputs...................................................................................................
Select PM channel..................................................................................................
Map 4 - 20 mA.........................................................................................................
Set maximum PM value.........................................................................................
“Enable”/“Disable”..................................................................................................
Status.........................................................................................................................
Communications.....................................................................................................
Ethernet communications.....................................................................................
36
37
38
39
39
39
40
41
41
41
42
43
43
43
44
44
45
11.20
11.21
11.22
45
45
46
11.23
11.24
11.25
46
46
46
Air XD_User manual_P5628.1600_Rev D
54
55
55
11.28
11.29
11.30
11.31
11.32
11.33
11.34
11.35
11.36
11.37
11.38
11.39
11.40
11.41
11.42
11.43
11.44
11.45
11.46
11.47
11.48
11.26
11.27
Network status.........................................................................................................
IP settings..................................................................................................................
Ethernet operating mode......................................................................................
Ethernet connection status...................................................................................
RS485 MODBUS communications.....................................................................
Set baud rate............................................................................................................
Set device address.................................................................................................
Set communications parity....................................................................................
Display........................................................................................................................
Adjusting display contrast.....................................................................................
Set display backlight..............................................................................................
Set display colour....................................................................................................
Set display sleep.....................................................................................................
Date and time...........................................................................................................
Set date......................................................................................................................
Set time......................................................................................................................
System........................................................................................................................
System information.................................................................................................
Restart controller......................................................................................................
Data download.........................................................................................................
Memory module.......................................................................................................
Firmware update......................................................................................................
Relay override...........................................................................................................
Watchdog...................................................................................................................
Instrument configuration............................................................................
Default settings.......................................................................................................
On-site configuration.............................................................................................
MODBUS addresses..............................................................................................
Reading floating point registers..........................................................................
Coil register...............................................................................................................
47
47
47
48
48
48
49
49
49
49
50
50
50
51
51
51
51
52
52
52
53
11.49
12
12.1
12.2
12.3
12.4
12.5
56
56
56
56
58
59
Air XD_User manual_P5628.1600_Rev D
13
14
14.1
14.2
14.3
14.4
14.5
15
15.1
15.2
16
61
62
64
64
64
65
65
67
67
67
67
67
68
68
69
71
12.6
12.7
13.1
13.2
13.3
13.4
14.6
14.7
Holding register.......................................................................................................
Instrument self-test.................................................................................................
Updating firmware.......................................................................................
Units with controller v 1.2.3 or earlier and/or memory module v1.4 or
earlier..........................................................................................................................
Preparation................................................................................................................
Steps to update controller.....................................................................................
Steps to update memory module.......................................................................
Maintenance.................................................................................................
Visual checks............................................................................................................
Cleaning labels.........................................................................................................
Air entry/exit apertures...........................................................................................
Filter replacement....................................................................................................
Preventative maintenance.....................................................................................
Sensor cleaning........................................................................................................
Compliance audit check.........................................................................................
Compliance audit check – results........................................................................
Troubleshooting............................................................................................
High temperature start-up.....................................................................................
Low temperature start-up......................................................................................
Fault codes................................................................................................................
Glossary and definitions..............................................................................
Disposal.........................................................................................................
Get in touch...................................................................................................
Technical support.....................................................................................................
Feedback....................................................................................................................
Disclaimer.......................................................................................................
Trademark......................................................................................................
14.8
73
7373
73
73
75
76
77
77
77
78
78
15.3
17
18
18.1
18.2
Air XD_User manual_P5628.1600_Rev D
AIR XD USER MANUAL
1. GENERAL DESCRIPTION
The Trolex Air XD particulate monitor is designed to provide detailed, accurate, real-time data
on airborne particulates so that users can take appropriate actions to stay safe and ensure
personnel are fully protected from particulate-related health hazards. The Air XD allows users
to simultaneously monitor multiple Particulate Matter (PM) sizes (PM1.0, PM2.5, PM4.25, PM10,
as well as custom) and can report on Total Suspended Particulates (TSP). Precise data is
collected for measurable particulates, enabling detailed size profiling and analysis using the
application software.
The Air XD uses an innovative optical particle counter (OPC) that combines adaptive particle
flowrate with advanced sensing technology to ensure a high level of measurement accuracy.
The size of each particle is instantaneously measured and classified at up to 10,000 samples a
second to allow detailed real-time reporting in high dust environments.
As the Air XD records data on all particulates between 0.35 μm and 40 μm, users can
easily access and view detailed information about a wide range of PM sizes. Measurement
information can be viewed via the instrument display or as a live or historical readings using
the application software.
1.1 Main features
• Real-time, continuous measurement of atmospheric dust concentration
• High-reliability, low-maintenance for high dust environments
• High capacity OPC
• Industry standard sizing PM1.0, PM2.5, PM.4.25 and PM10
TX8005 Air XD Real-Time Dust Monitor
6
Air XD_User manual_P5628.1600_Rev D
7
Using current advancements in light-scattering techniques combined with patented data
processing algorithms, the Air XD is able to achieve levels of accuracy (± 5%) normally
only found in high-end laboratory instruments.
1.2 Performance data
• Low-end resolution measuring down to 0.35 µm with 99.9% capture
• Ability to display TSP measurement reading
• Quantification of particle size categories to customer requirements (custom sizing)
• Operational stability in varying environment and atmospheric conditions
• On-device display readout
• Choice of display modes: ‘Live’ readout or configurable ‘Averages’
• Two configurable relay output contacts for remote alarms and control functions
• Two 4 - 20 mA analogue output signals of measured averages
• Remote RS485 MODBUS RTU Serial I/O interface
• Ethernet MODBUS TCP/IP output
• High visibility warning indicators
• ‘Plug and play’ installation
The Air XD is a particulate monitor designed for use in range of applications and environments.
The instrument is suitable for monitoring in either indoor or outdoor ambient air conditions and can
cope with both high and low particulate concentration levels (up to 1,500 mg/m³). The instrument is
designed to be low maintenance and does not use pumps or filters. The sensing element has an
adaptive flowrate to increase accuracy in environments with varying airflow.
1.3 Intended use
To ensure the optimum performance and safe operation, the Air XD must be operated as per the
limits detailed in the technical data section of this user manual. Operation outside these limits may
result in damage to the equipment or failure to achieve the performance specification.
Continual operation of the Air XD at extremes of the specified temperature limits may reduce the
operating lifetime of the product.
Trolex will not be liable for any injury or damage caused by incorrect installation, setup,
operation or maintenance resulting in a failure to follow the procedures and safety instructions
provided in this user manual.
1.4 Limits of use
Air XD_User manual_P5628.1600_Rev D
8 AIR XD USER MANUAL
2. PRODUCT SAFETY
The following symbols are used in this manual or on the instrument to indicate procedures
that, if not followed correctly, may result in personal injury or damage to equipment.
Alerts the user to a potentially hazardous procedure or practice
which, if not followed correctly can result in serious personal injury or
injury of others.
WARNING!
Alerts the user to a procedure or practice which, if not followed
correctly, can result in damage to the system or ancillary equipment.
The use of controls, adjustments, or procedures other than those
specified in this user manual may result in exposure to hazardous
optical radiation.
WARNING! – LASER RADIATION
CAUTION!
WARNING! – ELECTRIC SHOCK RISK
Air XD_User manual_P5628.1600_Rev D
9
It is possible that the Air XD could be installed in environments that contain process particulates,
which can be hazardous to health.
Unless process conditions are known to be entirely safe, suitable precautions such as the use of
breathing apparatus or environmental purging/detoxification should be employed before entry is
made into the installation or maintenance environment.
Note: This product variant is not designed for use with flammable or explosive dust in combustible
concentrations. In the event of potential combustible concentrations becoming present in a non-
hazardous location, this variant of the Air XD must be powered down.
It is the responsibility of the installer to risk asses the suitability of the instrument for installation and
use in the intended application.
3. DANGER FROM PROCESS Air XD_User manual_P5628.1600_Rev D
10 AIR XD USER MANUAL
“Always observe the safety precautions detailed in this user manual. Personnel installing and
maintaining the equipment are responsible for their personal safety and correct handling of the
equipment in accordance with all safety instructions detailed.
Follow all warnings and instructions marked on the instrument. Warning instrument, indicating a
hazard at or near the location of the warning label.
Installation in working environments can be challenging and correct setup is critical to the function
of the instrument. It is important that you carefully read the entire user manual before using and
installing the Air XD for the first time.
Peripheral components such as the power supply and communications module/peripheral or
interface must be installed according to the manufacturer’s instructions and the installation
location’s prevailing statutory regulations.
The installation of the instrument must only be carried out by competent personnel. Each
installation needs to be considered with reference to the local safety regulations and authorities.
Refer to the ‘Certification and Conformity’ section of this user manual and to the relevant
certificates for any installation parameters and special conditions of safe use.
Observe the national safety regulations issued, for example, by the employers’ liability insurance
association, social security institutions, occupational safety and health authorities or other safety
organisations.
4. SAFETY PROCEDURES
The Air XS is rated via the Class 1 ‘Laser Safety Guideline’ under all conditions of normal use.
Class 1 laser products may contain laser systems of a higher class but there are adequate
engineering control measures to ensure that access to the beam is not permitted during normal
use.
4.1 Laser safety precautions
WARNING – Class 3B laser radiation: do not open the laser
housing when the laser is powered on as it may result in eye
damage from directly viewing the laser beam.
The Air XD complies with:
• IEC 60825-1 2014
• 21 CFR-1040.10 and 1040.11
Air XD_User manual_P5628.1600_Rev D
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