Trinix TX5012 DI User manual

TX5012 Series Operation Manual Ver1.0

◇1

OPERATION MANUAL

TX5012 series

Withstanding Voltage/Insulation

Resistance Tester

DAE KWANG T&M CO.,LTD

http://www.kdk.co.kr

TEL :02)2617-0787

TX5012 Series Operation Manual Ver1.0

◇2

Content

CHAPTER 1 SETUP...........................................................................................................................4

1.1 UNPACKING .................................................................................................................................4

1.2 PRECAUTIONS FOR INSTALLATION ...............................................................................................4

1.3 PRECAUTIONS FOR MOVING .......................................................................................................6

1.4 CHECK POWER SUPPLY AND FUSE..............................................................................................6

1.4.1 Switch power voltage.......................................................................................................6

1.4.2 Checking and replacing fuse...........................................................................................7

1.5 CONNECTING THE AC POWER CORD.........................................................................................7

1.6 GROUNDING ................................................................................................................................7

1.7 CHECKING OPERATIONS.............................................................................................................8

1.8 OTHER SPECIFICATIONS .............................................................................................................9

CHAPTER 2 PRECAUTIONS ON HANDLING...........................................................................10

2.1 PROHIBITED OPERATIONS ........................................................................................................10

2.2 ACTION WHEN IN EMERGENCY.................................................................................................11

2.3 PRECAUTIONS ON TESTING ......................................................................................................11

2.4 DANGEROUS STATES OF FAILED TESTER ................................................................................12

2.5 DAILY CHECKING ......................................................................................................................12

CHAPTER 3 INTRODUCTION......................................................................................................13

3.1 INSTRUCTION OF FRONT PANEL ................................................................................................13

3.2 INSTRUCTION OF REAR PANEL ..................................................................................................15

CHAPTER 4 BASIC OPERATION.................................................................................................16

4.1 GENERAL PARAMETER SETTING................................................................................................16

4.2 DISPLAYED INFORMATION .........................................................................................................25

TX5012 Series Operation Manual Ver1.0

◇3

4.3 OPERATION PROCEDURE AND STEP..........................................................................................29

4.4 KEYBOARD LOCK.......................................................................................................................31

CHAPTER 5 PARAMETER INSTRUCTION...............................................................................32

5.1 WITHSTANDING VOLTAGE TEST PARAMETER.............................................................................32

5.2 INSULATION RESISTANCE PARAMETER ......................................................................................33

5.3 INTERFACE INSTRUCTION ..........................................................................................................35

CHAPTER 6 CALIBRATION AND DAILY MAINTENANCE......................................................37

6.1 CLEAN .......................................................................................................................................37

6.2 CHECK.......................................................................................................................................37

6.3 MAINTENANCE...........................................................................................................................37

6.3.1

Calibration ........................................................................................................................38

TX5012 Series Operation Manual Ver1.0

◇4

Chapter 1Setup

This chapter describes the procedures from unpacking to installation to

operation checking.

1.1 Unpacking

Upon receiving the product, confirm that the necessary accessories are included and

have not been damaged in transit. Should any damage or shortage be found, please

contact DAE KWANG T&M distributor/agent.

Items Quantity

TX5012/D/DI withstand voltage/insulation tester 1

TX90003B withstanding-voltage test lead wires 1

TX90004 withstanding-voltage ground lead wires 1

3A Fuse 2

AC Power cord 1

Operation Manual 1

Test R ep or t 1

Servicing card 1

Accessories ordered by customer 1

1.2 Precautions for Installation

Be sure to observe the following precautions when installing the tester.

■ Do not use the tester in a flammable atmosphere.

To prevent explosion or fire, do not use the tester near alcohol, thinner, or other

combustible materials, or in an atmosphere containing such vapors.

■ Avoid locations where the tester is exposed to high temperatures

or direct sunlight.

Do not locate the tester near a heater or in areas subject to drastic temperature

changes.

Operating temperature range: 5 °C to +35 °C

Storage temperature range: -20 °C to +70 °C

■ Avoid humid environments.

TX5012 Series Operation Manual Ver1.0

◇5

Do not locate the tester in a high-humidity environment—near a boiler, humidifier, or

water supply.

Operating humidity range: 20 % to 80 % RH (no dew condensation permitted)

Storage humidity range: 90 % RH or less (no dew condensation permitted)

Condensation may occur even within the operating humidity range. In that case, do not

start using the tester until the location is completely dry.

Do not locate the tester in a high-humidity environment—near a boiler, humidifier, or

water supply.

Operating humidity range: 20 % to 80 % RH (no dew condensation permitted)

Storage humidity range: 90 % RH or less (no dew condensation permitted)

Condensation may occur even within the operating humidity range. In that case,

do not start using the tester until the location is completely dry.

■ Do not place the tester in a corrosive atmosphere.

Do not install the tester in a corrosive atmosphere or one containing sulfuric acid mist

or the like. This may cause corrosion of various conductors and imperfect contact

with connectors, leading to malfunction and failure, or in the worst case, a fire.

■ Do not locate the tester in a dusty environment.

Dirt and dust in the tester may cause electrical shock or fire.

■ Do not use the tester where ventilation is poor.

This tester features a forced-air cooling system. Provide sufficient space for the air

inlet on the lateral side and the air outlet on the rear side to allow air to flow.

■ Do not place the tester on a tilted surface or in a location subject

to vibrations.

If placed on a non-level surface or in a location subject to vibration, the tester may fall,

resulting in damage and injury.

■ Do not use the tester in locations affected by strong magnetic or

electric fields.

Operation in a location subject to magnetic or electric fields may cause the tester to

malfunction, resulting in electrical shock or fire.

■ Do not use the tester in locations near a sensitive test instrument

or receiver

Operation in a location subject, may cause such equipment may be affected by noise

generated by the tester.

TX5012 Series Operation Manual Ver1.0

◇6

At a test voltage exceeding 3 kV, corona discharge may be generated to produce

substantial amounts of RF broadband emissions between grips on the test leadwire.

To minimize this effect, secure a sufficient distance between alligator clips. In

addition, keep the alligator clips and test lead wire away from the surfaces of

conductors (particularly sharp metal ends)

1.3 Precautions for Moving

When moving the tester to the installation site or otherwise transporting it, take the

following precautions:

■ Before moving the tester, turn off the power switch.

Transporting the tester with its POWER switch on can lead to electric shock and

damage.

■ When moving the tester, Disconnect all wires from it.

Moving the tester without disconnecting the cables may result in breakage of the

wire or injury due to the tester tipping over.

1.4 Check power supply and fuse

1.4.1 Switch power voltage

！ WARNING：This instrument is designed to operate from the overvoltage category II.

Do not operate it from the overvoltage category III or IV.

Before turning on the power, make sure of the fuse and the source voltage agree with

the LINE-VOLTAGE RANGE switch on the rear panel.

Nominal voltage range (allowable voltage range):

100 V to 120 V AC (85 V to 132 V AC)

200 V to 240 V AC (170 V to 250 V AC)

Allowable frequency range: 47 Hz to 63 Hz

！WARNING To prevent malfunctions, be sure to operate within the line-voltage range.

TX5012 Series Operation Manual Ver1.0

◇7

1.4.2 Checking and replacing fuse

！WARNING To prevent electric shock, before checking or replacing the fuse, be sure

to turn off the POWER switch and unplug the AC power cord.

Make sure that the fuse used conforms to the instrument specifications, including shape,

rating, and characteristics. Using a fuse with different rating or short-circuiting, the fuse

holder will damage the instrument.

1. Turn off the POWER switch, and unplug the AC power cord.

2. On the rear panel, remove the fuse holder, by pushing it inward and unscrewing it

counterclockwise using a screwdriver.

3. In accordance with the fuse rating specified below, check the fuse type and replace

the fuse.

4. Following the above steps in the reverse order, reinstall the fuse holder.

Output voltage

range Frequency range Fuse type Max.power

100-120V 3A

200-240V 150VA

1.5 Connecting the AC Power Cord

The power cord that is provided varies depending on the destination for the product at

the factory-shipment.

Do not use the AC power cord provided with the product as a AC power cord for

other instruments.

Connection procedure:

1. Confirm that the supply voltage is within the line voltage range of the tester.

2. Confirm that the POWER switch on the tester is off.

3. Connect the AC power cord to the AC LINE connector on the rear panel.

Use the provided power code or power code that is selected by qualified personnel.

4. Plug in the AC power cord.

1.6 Grounding

！WARNING Be sure to connect the tester to an electrical ground (safety ground). If the

TX5012 Series Operation Manual Ver1.0

◇8

output to a conveyer or peripheral device that is connected to an earth ground or a

nearby commercial power line is short-circuited without grounding, the tester chassis is

charged to an excessively high voltage, resulting in extreme danger.

This tester is designed as a Classy equipment (equipment protected against electric

shock with protective grounding in addition to basic insulation). Therefore, electric shock

may occur without proper grounding.

To ensure safety, be sure to ground the tester.

Choose either of the following two available methods of doing so:

1. Connect the AC power cord to a three-contact grounded electrical

outlet.

2. Connect the protective conductor terminal on the rear panel to the

earth ground.

Have specialized engineers select, manufacture, and install cables.

To ensure secure connection, use proper tools.

1.7 Checking Operations

！WARNING Use the interlock jumper only to quickly cancel the protection status.

When using this tester, use the interlock function as much as possible to ensure a safe

operating environment. To use jigs in withstanding voltage or insulation resistance

testing, provide a cover or other means for the DUT to prevent electric shock by cutting

off the output when the cover is opened. It is also recommended that an enclosure be

provided around the operating area and that output be cut off every time the door is

opened.

Before turning on the power, confirm that the allowable voltage range indicated on the

power supply is the same as that indicated on the rear panel of the tester.

When the power is turned on, the tester lights all LEDs on the front panel and

self-diagnosis is started.

Before starting up the tester, confirm that all LEDs are on to ensure safety.

It is particularly dangerous to start a test when the DANGER lamp is broken.

Note that, in self-diagnosis, even when the DANGER lamp is lighting, no output or

Safe earth

TX5012 Series Operation Manual Ver1.0

◇9

voltage is being generated.

！CAUTION After turning off the POWER switch, wait several seconds before turning it

on. Turning the POWER switch on/off repeatedly with insufficient intervals may damage

the tester.

Checking procedure:

1. Confirm that the allowable voltage range indicated on the power supply is the same as

that indicated on the rear panel.

2. Confirm that the AC power cord is properly connected to the AC LINE connector on

the rear panel.

3. Plug in the AC power cord.

4. Turn on the POWER switch. Confirm that all LEDs on the front panel are lit.

Following the opening screen, display the ACW screen

5. Turn off the POWER switch.

6. Turn on the POWER switch again.RN

7. Following the opening screen, display the ACW screen and confirm that

the tester is kept in the READY status.

The above steps complete the checking procedure.

1.8 Other specifications

（1） Power：≤150VA

（2） Dimensions（W*H*D）：280mm*372mm*89mm；

（3） Weight：About 10kg

TX5012 Series Operation Manual Ver1.0

◇10

Chapter 2Precautions on Handling

This chapter describes the precautions to be followed in the handling of this tester.

When using the tester, take utmost care to ensure safety.

！WARNING The tester derives a 5 kV test voltage which can cause human

injury or death. When operating the tester, be extremely careful and observe the

cautions, warnings, and other instructions given in this chapter.

2.1 Prohibited Operations

■ Do not turn on/off the power repeatedly

After turning OFF the power switch, be sure to allow several seconds or more before

turning it ON again. Do not repeat turning ON/OFF the power switch rapidly. If you do

this, the protectors of the tester may not be able to render their protective functions

properly. Do not turn OFF the power switch when the tester is delivering its test

voltage–you may do this only in case of emergency.

■ Do not short the output to the earth ground

Pay attention so that the high test voltage line is not shorted to a nearby AC line or

nearby devices (such as conveyors) which are connected to an earth ground. If it is

shorted, the tester chassis can be charged up to the hazardous high voltage. Be sure to

connect the protective grounding terminal of the tester to an earth line. If this has been

securely done, even when the HIGH VOLTAGE terminal is shorted to the LOW terminal,

the tester will not be damaged and its chassis will not be charged up to the high voltage.

Be sure to use a dedicated tool when grounding the protective grounding terminal.

！CAUTION The term "AC line" here means the line on which the tester is operating.

That is the line to whose outlet the AC power cable of the tester is connected. It

may be of a commercial AC power line or of a private-generator AC power line.

■ Do not apply an External Voltage

This manual suits for next models

Table of contents

Popular Test Equipment manuals by other brands

SMART

SMART KANAAD SBT XTREME 3G Series user manual

Agilent Technologies

Agilent Technologies BERT Serial Getting started

Agilent Technologies

Agilent Technologies N3280A user guide

Vernier

Vernier Go Direct Voltage manual

Lifeloc

Lifeloc R.A.D.A.R. quick start guide

Fluke

Fluke T5-600 Service information

Mercury

Mercury TSL01 user manual

MAHA

MAHA MBT Series Original operating instructions

Fuji Electric

Fuji Electric P-61 instruction manual

ETC

ETC SealerAtor user manual

Skyfine

Skyfine ETHYWAY V2 user manual

Appion

Appion G5 Twin Operation manual

PCB Piezotronics

PCB Piezotronics 8159-0112A Installation and operating manual

BW Technologies

BW Technologies MicroDock II user manual

Sun Nuclear

Sun Nuclear 1027 user guide

Biomark

Biomark HPR LITE READER user manual

Hioki

Hioki 3169-20 instruction manual

Ashcroft

Ashcroft ATE-100 operating manual