Trane BAYAHEMIKIT001A User manual

IMPORTANT—ThisDocumentiscustomerpropertyandistoremainwiththisunit.

Pleasereturntoserviceinformationpackuponcompletionofwork.

EMI/EFI Air Handler Kit

Model:

BAYAHEMIKIT001A

Used With:

EMI/EFI Air Handler Motor

BAYAHEMIKIT001A KIT COMPONENTS

See Figure 1

ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES

SERVICE

INSTALLER'S

GUIDE

APPLICATION:

The EMI/EFI Air Handler Kit may be used on any air handler

unit with a CTM or variable speed motor. This Kit helps to

reduce the emitted noise generated when running these

motors.

18-GJ84D1-1A-EN

FIGURE 1

ssWARNING

The cabinet must have an uninterrupted or unbroken

ground according to National Electrical Code, ANSI/NFPA

70 - "latest edition" and Canadian Electrical Code, CSA

C22.1 or local codes to minimize personal injury if an

electrical fault should occur.

Failure to follow this warning could result in an electrical

shock, re, injury, or death.

DISCONNECT POWER BEFORE SERVICING

WARNING

EMI Kit BAYAHEMIKIT001A

ITEM # Part Number Part Description Qty

1 D806151 TEM Male/Female Harness 1

2 D806153 TAM / GAM

Male/Female Harness

3 D806180P01

In-line EMI Filter (Schaffner)

4 D806121P01 Bracket, In-line EMI Filter 1

5 D804964P08 Gasket for back of Bracket 1

6 D806181P01 Ferrite Beads 2

7 D905103P01 #10 x 3/8" Cutting Screws 2

8 D804271P01 #8 x 1/2" Screws 2

9 D803499P01 #8 x 1/2 Cutting Screws 2

10 C107736P07 Cable Ties 4

11 18-GJ84D1-1A-EN Installation Instructions 1

12 D806182P01 Wiring Diagram 1

13 D806182P02 Wiring Diagram 1

14 D806182P03 Wiring Diagram 1

ssWARNING

Disconnect power to the unit before removing the blower

or coil door.

Failure to follow this warning could result in personal in-

jury from moving parts.

WARNING

Prevent all wires from touching any hot surfaces.

Failure to follow this warning could result in dangerous

operation, serious injury, death or property damage.

Page 2

EMI FILTER INSTALL INSTRUCTIONS FOR

TAM / GAM AIR HANDLERS

1. Mount the EMI filter (Item 3) to the EMI filter bracket

(Item 4) using two #8 screws (Item 8). See Figure 2.

FIGURE 2

FIGURE 3

FIGURE 4

3. Mount the EMI filter and bracket to the blower shelf

using two #10 cutting screws (Item 7).

NOTE: Make sure to align the left edge of the bracket

with the left edge of the blower housing. (See Figure 4)

4. Installing Ferrite Bead (Item 6) on a variable speed

motor. Place one ferrite bead on motor power wires.

There should be at least one loop made in the power

wires, so the wires pass through the ferrite bead twice.

See Figure 5.

FIGURE 5

2. Apply the gasket (Item 5) to the back bottom edge of

the bracket. See Figure 3.

Page 3

5. Installing Ferrite Beads (Item 6) on a CTM motor. Place

one ferrite bead on motor power wires. There should be

at least one loop made in the power wires, so the wires

pass through the ferrite bead twice. See Figures 6 and

NOTE: The black tape wrap may need to be cut to have

enough wire to make the loops.

FIGURE 6

FIGURE 7

7. Disconnect the 3 pin connector between the blower

motor and the power supply. Pull the harness out of the

blower deck slot and back in front of the blower. See

Figures 8 and 9.

FIGURE 8

FIGURE 9

6. For units with a CTM motor, place a second ferrite bead

on the low voltage wires. There should be at least one

loop made in the low voltage wires, so the wires pass

through the ferrite bead twice. See Figure 7.

Page 4

8. Connect the included TAM / GAM harness (Item 2) to

the line side and load side of the EMI filter, as shown in

Figure 10. The shorter leads with the female plug will

be on the load side.

9. Make sure the new harness is secured in the blower

slot. Connect the male 3 pin connectors to the power

supply above the blower in the coil cabinet. Connect

the female 3 pin connector from the EMI filter to the

blower motor harness that was pulled out of the slot to

the front of the blower.

10. Use the included cable ties to secure the harness.

FIGURE 10

FIGURE 11

FIGURE 12

Page 5

EMI FILTER INSTALL INSTRUCTIONS FOR

TEM AIR HANDLERS WITHOUT HEATERS

1. Locate the EMI Filter (Item 3) on the left side of the

heater barrier. See Figure 13.

2. Use the two included #8 cutting screws (Item 9) to

mount the EMI filter in place.

3. Installing Ferrite Bead (Item 6) on a variable speed

motor. Place one ferrite bead on motor power wires.

There should be at least one loop made in the power

wires, so the wires pass through the ferrite bead twice.

See Figure 14

FIGURE 14

FIGURE 13

FIGURE 15

FIGURE 16

4. Installing Ferrite Beads (Item 6) on a CTM motor. Place

one ferrite bead on motor power wires. There should be

at least one loop made in the power wires, so the wires

pass through the ferrite bead twice. See Figures 15

and 16.

NOTE: The black tape wrap may need to be cut to have

enough wire to make the loops.

5. For units with a CTM motor, place a second ferrite bead

on the low voltage wires. There should be at least one

loop made in the low voltage wires, so the wires pass

through the ferrite bead twice. See Figure 16.

Page 6

6. Disconnect the incoming power from the 2 wire unit

harness at the wire nut.

7. Connect the incoming power wires to the line side of the

EMI filter. See Figure 17.

8. Connect the 2 wire unit harness to the load side of the

EMI filter. See Figure 17.

FIGURE 17

9. Use the included cable ties to secure the harness, as

needed.

FIGURE 18

Page 7

EMI FILTER INSTALL INSTRUCTIONS FOR

TEM AIR HANDLERS WITH HEATERS

1. Locate the EMI Filter (Item 3) on the left side of the

heater barrier. See Figure 19.

2. Use the two included #8 cutting screws (Item 9) to

mount the EMI filter in place.

3. Installing Ferrite Bead (Item 6) on a variable speed

motor. Place one ferrite bead on motor power wires.

There should be at least one loop made in the power

wires, so the wires pass through the ferrite bead twice.

See Figure 20.

FIGURE 20

FIGURE 19

FIGURE 21

FIGURE 22

4. Installing Ferrite Beads (Item 6) on a CTM motor. Place

one ferrite bead on motor power wires. There should be

at least one loop made in the power wires, so the wires

pass through the ferrite bead twice. See Figures 21

and 22.

NOTE: The black tape wrap may need to be cut to have

enough wire to make the loops.

5. For units with a CTM motor, place a second ferrite bead

on the low voltage wires. There should be at least one

loop made in the low voltage wires, so the wires pass

through the ferrite bead twice. See Figure 22.

Page 8

6. Connect the TEM wire harness (Item 1) to the EMI filter

for both the Line side and the Load side. The shorter

leads will be attached on the line side of the EMI filter.

See Figure 23.

FIGURE 23

FIGURE 24

FIGURE 25

7. Disconnect the 6 pin connector harness between the

line heater power and the unit controls.

8. Take the male 6 pin connector and plug it into the EMI

filter harness female connector on the line side. See

Figure 24.

9. Take the female 6 pin connector and plug it into the EMI

filter harness male connector on the load side. See

Figure 24.

10. Use the included cable ties to secure the harness. See

Figure 25.

11. Place the EMI kit wiring diagram label next to the exist-

ing wiring diagram. See Figures 26 and 27.

Page 9

FIGURE 26 Wiring Diagrams

D806182P01

D806182P02

NOTE: Place the appropriate EMI kit wiring diagram label next to the existing wiring diagram on the unit for future reference.

About Trane and American Standard Heating and Air Conditioning

Trane and American Standard create comfortable, energy efficient indoor environments for residential applications.

For more information, please visit www.trane.com or www.americanstandardair.com

The manufacturer has a policy of continuous data improvement and it reserves the right to change design and specifications without notice.We are

committed to using environmentally conscious print practices.

18-GJ84D1-1A-EN 05 Aug 2020

Supersedes 18-GJ84D1-1-EN (October 2016)

D806182P03 (TAM / GAM)

FIGURE 27 Wiring Diagrams (continued)

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