TrailMaster MID XRX Manual
TrailMaster MID XRX
Set up instruction
Version: 1.0
2011/9/01
This set up instruction guides our customer to set up the go kart TrailMaster MID XRX step
by step to ensure a correct assembly for safe driving.
MID XRX Set up instruction
1
1. Check the components after opening the box.
1.1 Battery (pic. 1): type 12N9-BS (12V9Ah), includes one battery, one
battery liquid, two bolts and nuts for installation.
Pic. 1
1.2 One set of front fenders for left and right (pic. 2)
Pic. 2
MID XRX Set up instruction
2
1.3 One set of rear fenders for left and right (pic.3)
Pic. 3
1.4 One set of Bikini Top and two foam paddings (pic.4)
Pic.4
MID XRX Set up instruction
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1.5 One sport steering wheel (pic.5)
Pic.5
1.6.1 one standard parts package, one manual, one flag, one battery cover,
one battery strap, one battery lower cushion, four hub coves, plastic
fixing bolt and nut for flag, 5 cable bundles and one steering bolt
cover (pic.6)
Pic.6
MID XRX Set up instruction
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1.6.2 In the standard parts package: 14 bolts M8x50, 2 cotter pins 3X40,
2 cotter pins 2.5X25, 20 R-washers, 6 self-locking nuts M8 (pic.7)
Pic.7
1.7 Two head rests (pic.8)
Pic.8
MID XRX Set up instruction
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1.8 Two bar cages (pic. 9)
Pic.9
1.9 One top cross bar preassembled with tube seats (pic.10)
Pic.10
1.10 Two side bars for left and right side with tube seats (pic. 11)
Pic.11
MID XRX Set up instruction
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1.11 One top cross bar with tube seats (pic.12)
Pic.12
1.12 front wheels left and right; rear wheels left and right (pic.13)
Pic.13
MID XRX Set up instruction
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2. Assembly
2.1 Assemble the rear shocks (pic.14): take down the bolts from the
shocks, lift the rear swing arm to let the top of shock into the fixing
seats of frame, use 37-44NM torque to fix the shocks attached the
frame. (Note: 1NM = 0.74 lb ft)
Pic.14
2.2 Assemble the rear wheels (pic.15): Take off the nut M16x1.5 and Φ
16 washer from the rear axle. Raise up the tail part and set up the rear
wheel onto the rear axle, screw the washer and nut screw tightly with
98-103NM, then open the cotter pin 3X40 for fixing, cover the hub
cover.
Pic.15
MID XRX Set up instruction
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2.3 Assemble the front wheel (pic.16): Take off the nut M12x1.5 and Φ
12 washer from the rear axle. Raise up the front part and set up the rear
wheel onto the rear axle, screw the washer and nut screw tightly with
55-62NM, cover the hub cover.
Pic.16
2.4 Assemble the front fender (pic.17): Take down the bolts
M6X12 on the strut, assemble the fender, fix the bolt with
torque 11-16NM.
Pic.17
2.5 Assemble the rear fender (pic.18): take down the M6x12
bolts from the fender bracket, assemble the rear fender, and
screw on the bolts with torque 11-16NM.
MID XRX Set up instruction
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Pic.18
2.6 Assemble the head rest (pic.19): Insert the assembly bars of head rest
into the mount holes of seat.
Pic.19
2.7 Assemble the long bar cages (pic.20): put two sides of long bar cages
onto the connection rods on frame and rear cargo rack fixing with bolt
M8x50, R-washer and M8 nut. Tighten the bolts.
Pic.20
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