Traeger BBQ400.04 User manual

Assembly Instructions BBQ400.04

DOC136 REV A

PARTS LIST

PART PREVIEW

DESCRIPTION

QTY

PART#

ID#

1/4-20 SHOULDER BOLT LONG

HDW154

WASHER 1/2OD X 1/4 ID FLAT ZINC

HDW249

TOP SECTION

1/4-20 x .625 PHILLIPS PAN HEAD

Zinc

HDW066

1/4 Lock Washer Zinc

HDW113

1/4-20 x .500 Truss Head Screw Zinc

HDW095

8-32 x .500 PPHD Zinc

HDW245

Door Handle Gasket

INS147

Base Pan Assembly

SUB264

Right Panel Assembly

SUB267

Left Panel Assembly

SUB265

Swivel Caster

HDW051

Fixed Caster

HDW052

Hopper Burner Assembly

SUB268

1/4-20 SHOULDER BOLT SHORT

HDW155

Left Shelf Assembly

SUB277

Right Shelf Assembly

SUB278

Handle

HDW227

Door Right

Door Left

SUB273

SUB280

Upper Hinge Assembly

SUB309

Front Panel Assembly

SUB260

BCA253

Grease Drain Assembly

SUB254

Heat Baffle

BCA289

Drip Pan

BCA288

Porcelain Grills

HDW093

HDW094

Washer 3/4 OD X 5/16 ID Zinc

HDW250

Lower Back Panel Assembly

SUB266

#8 X .375 Phillips Pan Head Zinc

HDW244

1/4-20 X .500 Truss Head SST

HDW095

8-32 X .375 PPHD SST

HDW097

1/4-20 X .375 Phillips Pan Head Zinc

HDW251

1/4-20 X 1.5 HEX HEAD BOLT

HDW156

8-32 X .187 PPHD SST

HDW053

#8 Lock Washer

HDW074

#8 Flat Washer

HDW032

Hopper Lid Handle

FAB055

Wire tie

HDW128

Before assembly begins verify that you have all the correct parts from the above list of parts. The

hardware kit shown on page 3 includes all the screws, nuts, bolts, and gaskets required for assembly.

The back of the package identifies the ID# of the hardware as used in the instructions.

Tools needed for the assembly of the BBQ are:

A Phillips head screw driver, Flat head screw driver, and a 7/16 socket or nut driver or wrench.

Two people will be required to assemble the BBQ.

HARDWARE KIT BACK

HARDWARE KIT FRONT

1. Install fixed casters (M) onto the base stiffener

located to the right of the base pan assembly (I).

Secure using 4 each Phillips head bolt (D), lock

washer (E) and washer (B) per caster. Install

swivel casters (L) onto base stiffener located to

the left of the base pan assembly. Secure using 4

each Phillips head bolts (D), lock washer (E), and

washer (B) per caster. Install magnets by pushing

into rectangular cutouts provided.

2. Insert left panel assembly (K) onto base pan

assembly flush to the front and flush to the side.

Insert the screws (F) and washers (B) into holes

provided and secure loosely.

3. Insert right panel assembly (J) onto base pan

assembly flush to the front and flush to the side.

Insert the screws (F) and washers (B) into holes

provided and secure loosely.

4. Insert lower back panel assembly (AA) onto base

pan assembly flush to the bottom and flush to

the back. Insert the 3 screws (F) and washers (B)

into the bottom holes and secure loosely. Insert

the 6 screws (B) and washers (F) into the holes

located on the inside of the back panel flange

and secure loosely.

5. Insert top section (C) of BBQ400 onto the base

section completed through steps 1-4. Insert 2

each shoulder bolts long (A) into holes provided

on right side and secure to base cabinet. Insert 2

each shoulder bolts long (A) into holes provided

on left side and secure to the base cabinet.

6. Insert 2 each shoulder bolts short (o) into holes

provided at the bottom of the back panel. Secure

to the base cabinet. At this time secure all screws

from section 4 on the inside securely.

7. Before hopper installation ensure that the

connector for the temperature probe is inserted

into hole located on the right side of the hopper

mounting face. Insert hopper burner assembly

(N) onto BBQ on left side flush to the upper side

panel. From inside of firebox insert 4 each bolt

(FF) and washers (Z) into holes provided and

secure to hopper assembly. Secure hopper to

support using screw (F) and washer (B) through

support and into the end of the hopper

assembly. Plug in the temperature probe to the

mating connector from the digital temperature

controller. Wire tie (KK) the wires to the digital

probe out of the way as to not interfere with any

of the fans in the hopper area.

8. Install hopper lid handle (JJ) onto left shelf

assembly using holes for alignment. Insert lock

washer (HH) and washer (II) onto screw (GG) and

insert from inside the hopper lid into the handle

and secure. Do not over tighten. Repeat process

on other side.

9. Install the top back and front screws (CC) and

leave loose. Install left shelf assembly (P) onto

the BBQ left side by inserting over the hopper

top and onto the screws with the keyhole slot to

hold in place. Secure using 2 screws (CC) and 2

washers (Z) from the underneath side of the

shelf in 2 places. Flush the shelf front to back and

tighten all 4 screws.

10. Insert 3 each screws (BB) into holes provided on

the inside of the shelf flange. Secure into the

hopper top flange to secure hopper to the shelf.

Loosen the screws for the shelf to adjust for

alignment if needed.

11. Install the top back and front screws (CC) and

leave loose. Then Insert right shelf assembly (Q)

onto the screws using the keyhole slot to hold in

place. Install 2 each screws (CC) and washers (Z)

from the underneath side of the shelf. Center

shelf so it is flush front and back and secure to

cabinet side.

12. Insert handle (R) onto door (S) aligning with

holes provided. Insert washer (B), onto screw

(EE) and insert into the back panel of the door

into the door handle and secure. Repeat the

process in the top hole of the handle. Repeat

process on the other door.

13. Insert upper door hinge (T) into hole provided on

door left. Insert the door onto the lower pin

located on the base pan. Insert screw (G) into

hinge bracket and secure to the cabinet. Repeat

the process on the right door. Adjust so the

doors are even and open without interference.

14. Insert gasket (H) onto handle (R) so it aligns.

Insert handle with gasket onto BBQ lid and align

with holes provided. Insert washer (B) onto

screw (EE) and install from the inside of the lid.

Secure into handle do not over tighten. Repeat

the process on the other hole for the handle.

15. Insert front trim part (U) onto BBQ flush side to

side and flush to the lower flange of the firebox.

Insert 2 screws (DD) into the right side of the

panel and secure to the trim base part. Repeat

the process for the screws on the left side.

16. Insert grease drain assembly (V) into the inside of

the firebox and align with holes provided. Secure

using 5 screws (BB) to the right sidewall and base

of the firebox.

17. Insert heat baffle into the BBQ and insert into

the notches in the clips located at the base of the

firebox.

18. Install drip pan into BBQ with the small flange on

the bracket on the left side of the firebox. The

larger flange should go into the grease drain and

center front to back.

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