TPE Di4000 User manual
DISCLAIMERS:
All information, illustrations and specications in this manual are based on the latest information available at the time of
publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because
of our continuous product improvement policy, we may modify information, illustrations and/or specications to explain
and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time
without notice. Some images may vary depending upon which model is shown.
ALL RIGHTS RESERVED:
No part of this publication may be reproduced or used in any form by any means – graphic, electronic or mechanical,
including photocopying, recording, taping or information storage and retrieval systems – without the written permission
of MWE Investments LLC.
DANGER
This manual contains important instructions for operating this generator. For your safety and the safety of others,
be sure to read this manual thoroughly before operating the generator. Failure to properly follow all instructions and
precautions can cause you and others to be seriously hurt or killed.
Model
Number
Running
Watts Peak Watts
Gasoline
Tank
Size (G)
Rated
Speed
(RPM)
Ignition
Type
Spark
plug
Engine
Disp (cc)
Stroke
X Bore
Oil
Capacity
(L) Oil Type
Fuel
Type
TPE Di4000 3500 4000
10L/2.65G
3600 TCI F7RTC 212cc 55X70 0.6 L 10W30 < 3%
NOTICE
This generator is NOT equipped with altitude carburetor modication. Even with a carburetor modication, engine horsepower will
decrease about 3.5% for each 300 meter (1,000 foot) increase in altitude. The eect of altitude on horsepower will be greater if no
carburetor modication is made. A decrease in engine horsepower will decrease the power output of the generator. Contact our
service team to order altitude kits.
FOR YOUR RECORDS:
Date of Purchase:
Inverter Model Number:
Purchased from Store/Dealer:
Inverter Serial Number:
TPE TECHNICAL SPECIFICATIONS
Operating, servicing and maintaining this equipment can expose you to chemicals including
engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State
of California to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your
equipment in a well-ventilated area and wear gloves or wash your hands frequently when
servicing your equipment. For more information go to www.P65Warnings.ca.gov.
WARNING
2
SAFETY DEFINITIONS
The words DANGER, WARNING, CAUTION and
NOTICE are used throughout this manual to highlight
important information. Be certain that the meanings of
these alerts are known to all who work on or near the
equipment.
This safety alert symbol appears
with most safety statements. It
means attention, become alert, your
safety is involved! Please read and
abide by the message that follows
the safety alerts symbol.
DANGER
Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation which can cause damage
to the generator, personal property and/or the
environment, or cause the equipment to operate
improperly.
NOTE:
Indicates a procedure, practice or condition
that should be followed in order for the
generator to function in the manner intended.
SAFETY
SAFETY SYMBOL DEFINITIONS
3
DANGER
Never use the inverter in a location that is wet or damp. Never expose the inverter to rain, snow,
water spray or standing water while in use. Protect the inverter from all hazardous weather conditions.
Moisture or ice can cause a short circuit or other malfunction in the electrical circuit.
Never operate the inverter in an enclosed area. Engine exhaust contains carbon monoxide. Only
operate the inverter outside and away from windows, doors and vents.
WARNING
Voltage produced by the inverter could result in death or serious injury.
• Never operate the inverter in rain or a ood plain unless proper precautions are taken to avoid being
subject to rain or a ood.
• Never use worn or damaged extension cords.
• Always have a licensed electrician connect the inverter to the utility circuit.
• Never touch an operating inverter if the inverter is wet or if you have wet hands.
•Never operate the inverter in highly conductive areas such as around metal decking or steel works.
• Always use grounded extension cords. Always use three-wire or double-insulated power tools.
• Never touch live terminals or bare wires while the inverter is operating.
• Be sure the inverter is properly grounded before operating.
WARNING
Gasoline, gasoline vapors & liquid petroleum gas (LPG) are extremely ammable and explosive under
certain conditions.
• Always refuel the generator outdoors, in a well-ventilated area.
• Never remove the fuel cap with the engine running.
• Never refuel the inverter while the engine is running. Always turn engine o and allow the generator to
cool before refueling.
• Only ll fuel tank with gasoline.
• Keep sparks, open ames or other forms of ignition (such as match, cigarette, static electric source)
away when refueling.
• Never overll the fuel tank. Leave room for fuel to expand. Overlling the fuel tank can result in a
sudden overow of gasoline and result in spilled gasoline coming in contact with HOT surfaces.
Spilled fuel can ignite. If fuel is spilled on the inverter, wipe up any spills immediately. Dispose of rag
properly. Allow area of spilled fuel to dry before operating the inverter.
• Wear eye protection while refueling.
• Never use gasoline as a cleaning agent.
• Store any containers containing gasoline in a well-ventilated area, away from any combustibles or
source of ignition.
• Check for fuel leaks after refueling. Never operate the engine if a fuel leak is discovered.
WARNING
Never operate the inverter if powered items overheat,
electrical output drops, there is sparking, ames or smoke
coming from the inverter, or if the receptacles are damaged.
Never use the inverter to power medical support equipment.
Always remove any tools or other service equipment used
during maintenance from the inverter before operating.
NOTICE
Never modify the inverter.
Never operate the inverter if it
vibrates at high levels, if engine
speed changes greatly or if the
engine misres often.
Always disconnect tools or
appliances from the
inverter before starting.
GENERAL SAFETY RULES
SAFETY
4
FEATURES
TPE Di4000 FEATURES
Open frame inverter design: Quiet, fuel ecient
power provided by a digital inverter built in a
rugged open frame design.
Choke lever: Pull to choke and push in to run
once the engine has started.
Oil Fill Plug/Dipstick: Must be removed to add
and check oil.
Muer and Spark Arrestor: Avoid contact until
the engine is cooled down. The spark arrestor
prevents sparks from exiting the muer. It must be
removed for servicing.
Recoil Handle: Pull to start the engine.
Air-lter Access Cover: Gain access to air-lter
for maintenance.
Fuel Gauge: Indicates fuel level.
1
5
6
7
2
3
4
1
4
5
23
6
7
5
Ground Terminal: The ground terminal is used to
externally ground the inverter.
AC Switch:High standard swith to control the AC
output.
E f f iciency Mode Switch: Move the switch to the ON
position when powering small resistive loads such as a
computer or electric light; the engine speed will
automatically be kept to a minimum, thereby reducing
fuel consumption and noise. Select the OFF position
when powering large inductive loads such as an air
conditioner or electric pump; the engine speed will be
kept higher for maximum electrical starting power.
DC 12V 8A outlet: T plug for charging The Battery
(Cable need puchase from dealer ).
USB Duplex: 5V DC USB outlets that come with 1
and 2.1 amp rating. 5-Volt DC USB devices or
extension cords must be fitted with a standard Type
“A” USB male plug for connection to the generator.
VFT Data Center: Press and release the mode
button to toggle between Voltage, Frequency,
Total Hour Meter and Run/Maintenance Timer.
Frequency in hertz
Lifetime run hours
Run/Maintenance
Voltage
The Run/Maintenance Timer displays the time in
hours and minutes each time the generator is ran.
The run timer resets to 00:00 when the generator is
shut o. Built into this run timer is a maintenance
reminder. When the new generator is ran for 25
hours, the meter will display P25. This is to remind
you to change the oil after the initial 25 hours of run
time. When it displays P50, it is time to clean the air
lter. When it displays P100 it is time change/clean
the fuel lter, clean the air lter, and change the oil.
Engine Control Switch: Switch to “Stop” to stop
the engine. Switch to “Run” before starting engine.
Indicator Lights:
Low Oil LED: Indicates low oil level.
Overload LED: Indicates that the inverter is
overloaded.
Output Ready LED: Indicates the inverter is ready
to be used.
2 x 240-Volt 15 Amp Outlet
CONTROL PANEL FEATURES
1
8
9
2
3
4
5
6
7
FEATURES
Di4000
3
24
1
96
7
8
5
6
Weather – Never operate your inverter outdoors during rain,
snow or any combination of weather conditions that could
lead to moisture collecting on, in or around the generator.
Dry Surface – Always operate the inverter on a dry surface
free of any moisture.
No Connected Loads – Make sure the inverter has no
connected loads before starting it. To ensure there are no
connected loads, unplug any electrical extension cords that
are plugged into the control panel receptacles.
NOTICE
Starting the inverter with loads already applied to it could
result in damage to any appliance being powered o the
inverter during the brief start-up period.
Grounding the Generator – The National Electric Code
(NEC), as well as many local electrical codes, may require the
generator to be connected to earth ground. As the generator
application has many variables that cannot be determined by
the manufacturer of the generator, a licensed electrician will
need to determine if a grounding rod is needed.
If a licensed electrician has determine the application requires
a ground rod, make sure it is connected to earth ground by
connecting the ground terminal on the control panel to earth
ground using copper wire (minimum 10 AWG). Consult a
qualied electrician for local grounding requirements.
Neutral Floating: The generator (stator winding) is isolated
from the frame and from the AC receptacle ground pin.
Consult with your local municipalities for your grounding
codes.
WARNING
Be sure the inverter is properly connected to earth
ground before operating.
BEFORE STARTING THE INVERTER
BEFORE STARTING THE
INVERTER, REVIEW SAFETY
SECTION.
Location Selection – Before starting the inverter, avoid
exhaust and location hazards by verifying:
• You have selected a location to operate the inverter
that is outdoors and well ventilated.
• You have selected a location with a level and solid
surface on which to place the inverter.
• You have selected a location that is at least 15 feet
(4.5 m) away from any building, other equipment or
combustible material.
• If the inverter is located close to a building, make
sure it is not located near any windows, doors and/
or vents.
WARNING
Always operate the inverter on a level
surface. Placing the inverter on non
level surfaces can cause the inverter
to tip over, causing fuel and oil to spill.
Spilled fuel can ignite if it comes in
contact with an ignition source such
as a very hot surface.
NOTICE
Only operate the inverter on a solid, level surface.
Operating the inverter on a surface with loose
material such as sand or grass clippings can cause
debris to be ingested by the inverter that could:
• Block cooling vents
• Block air intake system
OPERATION
7
OPERATION
36912 15 18 24 30 36
520 18 16 14 12 12 10 10 8
10 18 16 14 12 12 10 10 8 8
15 16 14 12 12 10 10 886
20 14 12 12 10 10 8866
25 12 12 10 10 88666
30 12 10 10 886666
35 10 10 8866666
LENGTH OF EXTENSION CORD (m)
AMPS
POWERCORD
Using Extension Cords
Full Boar Portable Power assumes no responsibility for the content within this table. The use of this table is the
responsibility of the user only. This table is intended for reference only. The results produced by using this table are
not guaranteed to be correct or applicable in all situations as the type and construction of cords are highly variable.
Always check with local regulations and a licensed electrician prior to installing or connecting an electrical appliance
Extension Cord Wire Gauge Size (AWG)
8
TRANSPORTING THE GENERATOR
The generator should be stopped and both the fuel control switch and fuel cap should be tight be-
fore transporting the generator. Keep the unit level during transport to minimize the possibility of fuel
leakage or, if possible, drain out the fuel prior to transport.
If the generator has been operating, allow the unit to cool down before loading it onto the transport
vehicle.
Use only the generator’s xed frame for lifting the unit or attaching any load restraints such as ropes
or tie-down straps. Do not attempt to lift or secure the generator by holding onto any of its other
components.
ADDING/CHECKING ENGINE
FLUIDS AND FUEL
BEFORE ADDING/CHECKING ENGINE
FLUIDS AND FUEL, REVIEW SAFETY
SECTION.
DANGER
Filling the fuel tank with gasoline while
the inverter is running can cause
gasoline to leak and come in contact
with hot surfaces that can ignite the
gasoline.
Before starting the inverter, always check the level of:
• Engine oil
• Gasoline in the fuel tank
Once the inverter is started and the engine gets warm,
it is not safe to add gasoline to the fuel tank or engine
oil to the engine while the engine is running or the en-
gine and muer are hot.
CHECKING AND / OR ADDING ENGINE OIL
WARNING
Internal pressure can build in the
engine crankcase while the engine
is running. Removing the oil ll plug/
dipstick while the engine is hot can
cause extremely hot oil to spray out of
the crankcase and can severely
burn skin. Allow engine oil to cool for
several minutes before removing the
oil ll plug/dipstick.
The unit as shipped does not contain oil in the engine.
You must add engine oil before starting the inverter
for the rst time. See Checking Engine Oil and Adding
Engine Oil for instructions on checking engine oil level
and the procedure for adding engine oil.
NOTICE
The engine does not contain engine oil as shipped.
Attempting to start the engine without adding
engine oil will permanently damage internal engine
components.
The engine is equipped with a low oil shutdown
switch. If the oil level becomes low, the engine may
shut down and not start until the oil is lled to the
proper level.
The owner of the inverter is responsible to ensure the
proper oil level is maintained during the operation of
the generator. Failure to maintain the proper oil level
can result in engine damage.
ADDING GASOLINE TO THE FUEL TANK
WARNING
Never refuel the inverter while the engine
is running.
Always turn the engine o and allow the
inverter to cool before refueling.
CAUTION
Avoid prolonged skin contact with
gasoline. Avoid prolonged breathing of
gasoline vapors.
Required Gasoline – Only use gasoline that meets the
following requirements:
• Unleaded gasoline only
• Gasoline with maximum 10% ethanol added
• Gasoline with an 87 octane rating or higher
Filling the Fuel Tank – Follow the steps below to ll the
fuel tank:
1. Shut o the inverter.
2. Allow the inverter to cool down so all surface areas of
the muer and engine are cool to the touch.
3. Move the inverter to a at surface.
4. Clean area around the fuel cap.
5. Remove the fuel cap by rotating counterclockwise.
NOTICE
Do not overll the fuel tank. Spilled fuel will damage
some plastic parts.
6. Slowly add gasoline into the fuel tank. Be very careful
not to overll the tank. The gasoline level should NOT
be higher than the red ring (see Figure 1).
7. Install the fuel cap by rotating clockwise.
OPERATION
Figure 1: Maximum gasoline ll level
9
4. Make sure the circuit breakers are properly set (see
Figure 2 below).
1
1
2
2
240V Breaker Operating Position
240V Breaker Tripped Position
Figure 2: Breaker position
5. Turn the fuel valve switch to ON position
(see Figure 3).
Figure 3: Fuel valve - ON
6. Push the engine control switch into the RUN position
(see Figure 4).
Figure 4: Engine control switch - RUN
7. For cold starting, pull out the choke lever on the
control panel (see Figure 5).
Pull out: Choke On
Figure 5: Pull choke lever
8. Firmly grasp and pull the recoil handle slowly until
you feel increased resistance. At this point, apply a
rapid pull while pulling up and slightly away from the
generator.
9. As the engine starts and stabilizes, push the choke
lever in.
10. Plug in devices.
STARTING THE INVERTER
BEFORE STARTING THE INVERTER,
REVIEW SAFETY SECTION.
For proper starting and operation of the inverter, make
sure you review the inverter control panel features and
their descriptions.
Before attempting to start the inverter, verify the
following:
• The engine is lled with engine oil (see Engine Oil
Correct Level).
• The inverter is situated in a proper location (see
Location Selection).
• The inverter is on a dry surface (see Weather and Dry
Surface).
• All loads are disconnected from the inverter (see No
Connected Loads).
• The inverter is properly grounded (see Grounding the
Inverter)
DANGER
Never use the inverter in a location
that is wet or damp. Never expose
the inverter to rain, snow, water
spray or standing water while in use.
Protect the inverter from all hazardous
weather conditions. Moisture or ice
can cause a short circuit or other
malfunction in the electrical circuit.
Never operate the inverter in an
enclosed area. Engine exhaust
contains carbon monoxide. Only
operate the inverter outside and away
from windows, doors and vents.
Starting TPE Di4000
1. Move inverter to a at surface outside in a well
ventilated area away from open doors or windows.
2. Check oil levels. If it is the rst time starting make
sure to add oil (see Adding Engine Oil).
3. Disconnect all electrical loads from the generator.
OPERATION
10
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