TPA TRS67-16I Operator's manual

TRS67-16I

Bus Coupler EtherCAT IP67

Documentation

Note

This instruction is used for TPA TRS67-16I Remote IO module.

This instruction is about the specifications, installation, main function and the configuration process of TRS67-16I

IP67 Remote IO module.

Application

This instruction application to the following:

Electrical engineer

Field installation workers.

Disclaimer

This manual is based on existing information, and its contents are subject to change without notice. Tpa has done

its best to ensure that its content is accurate and reliable when writing this manual but shall not be liable for the

loss and damage caused by omission, inaccuracy or typographical errors in this manual.

Product information

The TRS67-16I series remote IO module is a 16-channel industrial digital input and output module independently

developed by Tpa that complies with the EtherCAT V 5.1 communication protocol. This series of products uses

M12 T Code coded connectors for power supply.

All channel ports of the EC16 series support fault diagnosis alarms and short-circuit self-recovery functions,

which can help engineers quickly locate and find on-site faults and reduce maintenance costs.

Dimensions

ITEM INPUT OUTPUT

TRS67-16I

C0-C7

Description of each port

1.3.1 Signal and power

Contact definition

Contact No.

ETH (ETHERCAT)

PWR (POWER)

TX+

24 V (US+)

RX+

GND (UA-)

TX-

GND (US-)

RX-

24 V (UA+)

1.3.2 I/O signal

Contact definition

PIN Description

1 24V

2 PIN 2 signal

GND

PIN 4 signal

Description of the light

Light indicator of EtherCAT and Power

Indicator light Color Definition State Description

LINK GN Connection

green

ETH 1/2 connected

extinguish

ETH 1/2 unconnected

ACT YE Acting

flash

ETH 1/2 data transmission

extinguish

ETH 1/2 without data transmission

RDY GN Ready

green Device turn on, will also remain after the normal

communication of the device is disconnected

flash Waiting for CPU synchronization

extinguish Device did not turn on

BF RD Break red Unconnected with EtherCAT control

extinguish

Connection with EtherCAT control

SF RD Inspection error red Inspection error exists

extinguish None

US GN/RD Sensor power

green US power supply normal

extinguish

US power supply out

red US power supply undervoltage (under 18 V)

UA GN/RD Device power

green UA power supply normal

extinguish UA power supply out

red UA power supply undervoltage (under 18 V)

Light indicator of I/O signal

Light Color Define State Description

2 GN/RD Signal performance of PIN 2

green Signal exists in Pin2

extinguish No signal exists in Pin2

red Pin2 output overload short circuit

2 @ 4 red at the same time Pin1 (power) overload short circuit

4 GN/RN Signal performance of PIN 2

green Signal exists in Pin4

extinguish No signal exists in Pin4

red Pin2 output overload short circuit

2.1 Connectors and Accessories

M12 connector – I/O TRS8.3.04

M12 connector – Power in TRS8.3.03

M12 connector – Power out TRS8.3.02

M12 connector – EtherCAT TRS8.3.01

M12 connector male to 2M8 female – I/O TRS8.3.05

M12 cover for female

2.2 Connect description

2.2.1 Device grounding

To avoid data damage or loss, please ensure that the device is well grounded.

2.2.2 Shielded Cable

To avoid data damage or loss, use the EtherCAT cable, ensure that the shielding layer of the cable is well grounded.

2.2.3 Power supply

TRS67-16I module power supply use M12 Tcode connection.

Module system and DI supported with US power supply, DO with UA power supply. Power range 18-30 VDC,

current 12 A. If the module uses series power supply, please pay attention to the voltage drop and the total

current of the power supply.

Typical connection diagram

2.2.4 IO connection

TRS67-16I series IO signal is PNP. Please pay attention to the wiring method when connecting the sensor and

actuator, below shown the typical connection diagram.

Typical Connection diagram input Typical Connection diagram output

2.3 Device fasten

Please use standard M4 screws to fix the module, the fixing surface should be kept flat, the module cannot bear

bending stress.

Chapter three: Configuration and operation instructions

3.1 ESI file

EC16 series use equipment description files (ESI) that comply with the EtherCAT V 2.3 standard

3.2 Main parameters

Housing material PC

Filler material Polyurethane

Metal material Copper nickel plated

Weight

300 g

Operating temperature

-25 – 60 °C

If the device is used at an ambient temperature higher than 50 °C, be careful

of high temperature burns when it contacts with the metal surface of the

device

Storage temperature From -30 to 70 °C

Operating humidity From 5% to 95%

Storage humidity

From 5% to 95%

Operating pressure

From 70 to 106 kPa

Protecting degree

IP67

3.3 EtherCAT

Port 2

Transmission Copper cable

Connect method M12 D code 4 pin

Transmission speed 100 Mbps

Device type EtherCAT Device

Consistency Class B

Refresh time 2 ms

EtherCAT protocol

COE FOE

3.4 US Device and sensor power supply

Connection method M12 T code 4 pin

Input voltage 18-30 VDC

Output current MAX 12 A

Reverse polarity protection YES

Current consumption 120 mA/no load

3.5 UA Actuator power supply

Connection method M12 T code 4 pin

Input voltage 18-30 VDC

Output current Max. 12 A

Reverse polarity protection Yes

Current consumption 5 mA/no load

3.6 IO connection

Connection method M12 A code 5 pin

Type PNP

Input type EN 61131-2 types 1 and 3

IO typical voltage 24VDC

Actuator current 500 mA/one signal

Sensor current 500 mA/one signal

Protection of overload and short circuit

870 mA/self-fixable

3.7 Electrical isolation

Testing parts

Testing voltage

US power Supply/ETH 1 500 VAC, 50 Hz, 1 Min

US power supply/ETH 2 500 VAC, 50 Hz, 1 Min

US power supply/FE 500 VAC, 50 Hz, 1 Min

ETH 1/FE 500 VAC, 50 Hz, 1 Min

ETH 2/FE 500 VAC, 50 Hz, 1 Min

ETH 1/ETH 2 500 VAC, 50 Hz, 1 Min

US/UA power supply 500 VAC, 50 Hz, 1 Min

UA power supply/ETH 1 500 VAC, 50 Hz, 1 Min

UA power supply/ETH 2 500 VAC, 50 Hz, 1 Min

UA power supply/FE 500 VAC, 50 Hz, 1 Min

3.8 Mechanical test

Vibration resistance according to EN60068-2-

6/IEC60068-2-6

5 g

Shock complies with EN 60068-2-27/IEC 60068-2-27 30 g, 11ms cycle, half-sine shock pulse

Continuous impact according to EN60068-2-

27/IEC60068-2- 27 10 g

3.9 EMC test

Noise immunity test complies with EN 61000-6-2 standard

ESD EN 61000-4-2/IEC 61000-4-2

Standard B, 6 kV contact discharge, 8 kV air discharge

Electromagnetic field EN 61000-4-3/IEC 61000-4-3

Standard A, field strength: 10 V/m

Electrical fast transient burst immunity EN 61000- 4-4

/IEC 61000-4-4

Standard B, 2 kV

Surge immunity (Surge) EN 61000-4-5/IEC 61000-4-5 Standard B, DC power cord: ±0.5 kV/±0.5 kV

(symmetry/asymmetry)

Conducted interference EN 61000-4-6/IEC

61000-4-6 Standard A; testing voltage 10 V

Noise emission test according to EN 61000-6-4

Radio interference EN 55022

Class A

T.P.A. Srl Tecnologie e Prodotti per l’Automazione – Via Carducci, 221 – 20099 Sesto S.

Giovanni

Tel. +390236527550 – www.tpaspa.com –

P.I.: IT02016240968

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