TOWA LCM1010 User manual

Other TOWA Power Distribution Unit manuals

TOWA

TOWA ROBO Glove RG-2 User manual

TOWA

TOWA PDM-20-8 User manual

TOWA

TOWA TTPDM120S User manual

Popular Power Distribution Unit manuals by other brands

hager

hager SP 015 User instructions

Pakedge

Pakedge PowerPak 9 user guide

Pts

Pts 9042 Series installation guide

Shure

Shure WA405 user guide

CORNING

CORNING CCH 4U quick start guide

Panamax

Panamax M4LT-EX datasheet

PANCONNECT

PANCONNECT FLAT 3M Assembly instruction

Raytheon

Raytheon 138-118 manual

D&R ELECTRONICS

D&R ELECTRONICS PDU-6SS user manual

Botex

Botex PSA 322-6 DL quick start guide

GE

GE QuiXtra 4000 Assembly and mounting instructions

RDL

RDL EZ Series Installation and operation manual

StarTech.com

StarTech.com RKPW161915 Spec sheet

Vertiv

Vertiv Knürr DI-Strip Rack PDU manual

ABB

ABB PSBS0065 Instruction handbook

Baumuller

Baumuller BFN 3-1-0007-001 Instruction handbook

Eaton

Eaton StructuredWiringSolutions ESWT41600 Instruction leaflet

GE

GE GEK-45404F instructions

COMPRESSION MOLDING SYSTEM

&

LCM1010

Operation Manual

-v '•e

Do not attempt to operate the Compression-Molding System until

the information in this manual has been read and fully understood

Always keep this manual near the machine so that operators and

ser ice personnel can consult it at any time.

TCWA TOW A Corporation

5 Kamichoshi-cho, Kamitoba, Minami-ku, Kyoto 601-8105 JAPAN

DOC NO.M-A0097040301 -OP-2.3

LCM 1010 Instruction Manual

Fore ord

Please accept our gratitude on the purchase of this machine.

Operation procedures, safety precautions and general handling of the Auto-Mold Pac aging System

are explained in this manual.

Although this machine is designed and manufactured with the principle of safety in mind, there

remains the potential for dangerous accidents due to operational mista es or improper daily care and

maintenance. Before starting operation please read and study this operation manual carefully to

ensure safe and efficient operation. The manual should be ept ngar the machine and be easily

accessible to operators and service personnel.

'C

If this manual is missing or damaged, as for new copies from our customer service center (please

refer to Section 1.2 Customer Service Center).

T£W A

LCM 1010 Instruction Manual

Configuration of Manuals

The following manuals are used in conjunction with the operation of this machine.

Installation Manual л

Procedures and safety precautions for machine storage, transport and set-up of the

Compression-Molding System are explained in this manual.

Persons concerned with machine storage, transport and set-up please refer to this

manual!

Operation Manual *“'~

Procedures and safety precautions for general operation, start-up and running of the

Compression-Molding System are explained in this manual.

Persons concerned with machine operation please refer to this manual.

Maintenance Manual

Procedures and safety precautions for cleaning, lubrication, inspection and parts

replacement of the Compression-Molding System are explained in this manual.

Persons concerned with maintenance and inspection please refer to this manual.

Regarding Special Terms Used in this Manual

The following terms used in this manual are referred to by shortened forms.

Both substrates and lead frames are referred to as ‘L/F’.

Regarding Trademarks ;

Windows is a registered trademark of Microsoft Corporation in the U.S.A. and

other countries. ■ r

The corporation names and product names referred to in this manual are the

intellectual property of each respecti e, right-holding corporation.

TCW A

LCM 1010 Instruction Manual

User Qualifications

Operation, maintenance and installation should only be conducted by persons qualified in the

corresponding areas. User qualifications are as follows.

USER QUALIFICATIONS

Operator

Reading and understanding of the operation manual;

Sufficient nowledge regarding machine operation and

safety; Ability to cany out product insertion and discharge,

and normal operation.

“V» _

Maintenance engineer

Comprehension of maintenance training guidelines;

Sufficient nowledge regarding machine operation, safety,

functions, manual procedures, and procedures for entering

the machine interior; Ability to carry out operation according

to received guidelines.

Service engineer Designation by TOWA Corporation; Comprehensive nowl

edge of machine operation and safety precautions.

Warning Messages and Definitions

The warning messages used in this manual and on the warning stic ers affixed to the machine

are classified in accordance with the degree of foreseeable ris (foreseeable extent of

accident), using the three levels of “DANGER”, “WARNINGS and “CAtJTION”

Always observe the safety precautions contained in this.man.ual and affixed to the machine.

Be sure to have fully understood the warnings and theirSefinitions. ;

WARNING , J- DEFINITION

A DANGER “DANGER" indicates an imminently hazardous situa

tion, which if ignored could result in death or serious

injury.

“WARNING” indicates a potentially hazardous situa

tion, which if ignored could result in death or serious

injury.

И WARNING

A CAUTION “CAUTION” calls attention to instructions that should

be obser ed to a oid minor or moderate personal

injury and/or equipment damage.

NOTE Indicates points that require attention.

TCWA

LCM 1010 Instruction Manual

About this Manual

This manual contains detailed information on the operation of the TOWA Compression-

Molding System (LCM 1040).

This manual is composed of the following sections.

1 GENERAL INFORMATION ■

This section contains^ the general machine outline, customer service information, and

4 * *

the limited warranty.

2 SAFETY

This section contains important safety precaution information. Be sure that the

instructions in this section have been read and fully understood before operating the

machine.

3 OUTLINE OF MACHINE

This section outlines the general use, structure and movement of the machine.

4 OPERATION SWITCHES AND BUTTONS

This section contains information regarding the operation panel and the operation

switches and buttons.

5 PREPARATION

This section explains preparations that are necessary before operation, as well as

emergency stopping and restarting procedures.

6 OPERATION

This section contains information regarding procedures fpr "insertion apd removal of

wor , and general operation procedures of the machine. A'

It is necessary to use the information in this section in conjunction with that of section

4, and to have sufficient understanding of both sections.

7 DISPOSAL

This section is about disposal of the machine and its components.

NOTE Optional applications are indicated by an asterisk (*).

TSWA

LCM 1010 Instruction Manual

CONTENTS

1 GENERAL INFORMATION

1.1 General Information .f:.

....................

1-1

1.2 Customer Service Center

................................................................................................

1-2

1.3 Limited Warranty

........................................

1-3

a *

2 SAFETY . . ' "

2.1 General Safety Rules

....................................................................

2-2

2.2 Special Safety Rules

................

.....................................................................................................

2- 3

2.3 Hazard Indication Stic ers

..........................................................................................................

2- 5

2.3.1 Handling of Hazard Indication Stic ers

...................................................................

2-5

2.3.2 Points Where Hazard Indication Stic ers Are Affixed

...........................................

2-6

2.4 Dangerous Areas and Access Procedures

.................................................................................

2-21

2.4.1 Dangerous Areas

.........................................................................................................

2-21

2.4.2 Access Procedures for Dangerous Areas

................................................................

2-25

2.5 Types and Functions of Safety Related Equipment

................................................................

2-27

2.6 Inspection of Safety Related Equipment Operability

.............................................................

2-39

2.7 Protective Gear

.............................................................................................................................

2-39

2.8 Noise

.............................................................................................................................................

2-40

2.9 Exhaust Gas and Dust

.......................................................................

2-41

3 OUTLINE OF MACHINE

3.1 Purpose of Machine

............................................................

„жй-.:..,.

...............

3-1

3.2 Machine Specifications and Exterior Diagrams ....A

...............

1 3- 2

3.2.1 Machine Specifications

.................................

.«.5. 3-2

3.2.2 Machine Exterior Diagrams

.......................................

l!&

........

3-4

Q - j

3.3 Name and Outline of Each Section

.................................

л'-

.....

3-6

3.3.1 Section Names

..............................

'.

................................

:..

........................................

3-6

3.3.2 Section Outlines...

........................................................................................................

3- 9

4 OPERATION SWITCHES AND BUTTONS

4.1 Main Operation Panel

..................................................................

4-3

4.2 Press Operation Panels

..............................................................................................................

4- 5

4.3 Other Operation Switches and Buttons

.....................................................................................

4-8

5 PREPARATION

5.1 Pre-Operation Preparation

...........................................................................................................

5-1

5.1.1 Pre-Operation Confirmation Item s

...........................................................................

5-1

TCW A

LCM 1010 Instruction Manual

5.1.2 Power ON/OFF Procedures

.........................................................

5-2

5.1.3 Air Supply Valve ON/OFF Procedures

.......................

.

..........

...............................

5- 3

5.2 EMERGENCY STOP and Restart

.............................................................................................

5-4

5.2.1 EMERGENCY STOP

.................................................

:

...................

5-4

5.2.2 Restart

........................

& 5- 6

6 OPERATION

6.1 Starting Operation and Completing Opefation ...ч

.........

6-1

6.1.1 Starting Operation

.........................................

6-1

6.1.2 Completing Operation

...................

'1

......................................

6-3

6.2 Insertion of Wor ; Related Items

.............

... 6- 4

6.2.1 Cover Opening/Closing Procedure

...........................................................................

6-6

6.2.2 Setting up Release Film (Unwinding side)

.....................

.

.........................................

6- 7

6.2.3 Removing Release Film (Winding side)

........................................

6-8

6.2.4 How to Change Width of Release Film .......................................................................6-9

6.2.5 Release Film Winding Procedure

.............................................................................

6-10

6.2.6 Substrate Mounting Procedure.................................................................................. 6-12

6.2.7 Substrate Removing Procedure

................................................................................

6-13

6.2.8 Resin Exchange Procedure (Charging Resin into the Cartridge)......................... 6-14

6.2.9 Resin Exchange Procedure (Mounting the Cartridge to the Machine)

..............

6-16

6.2.10 Resin Dispensing Volume Correcting Procedure

...................................................

6-19

6.2.11 IN/OUT Magazine Inserting / Removing Process

.................................................

6-21

6.3 Automatic Operation

...................................................................................................................

6-23

6.3.1 Outline of Automatic Operation

................................................................................

6-23

6.3.2 Conditions for Starting Automatic Operation

..........................................................

6-24

6.3.3 PROCESS AUTO Operation

...........................................

.^4,..r

..............

,.-.U

...........

6-25

6.3.4 LINE AUTO Operation (Semiautomatic)

...................

:Г.Г5?:..’

...............................

6-26

6.4 Errors and Alarms

............................................................................

glATL.

............................

6-28

6.4.1 Error and Alarm Displays

..........................................................

$-.4

..................

6-28

' i '?

6.4.2 What to do when errors and alarms occur

.......

^

...............

6-29

6.5 Resetting Immediate Stop

..........................................

.....*.

...................

6-30

7 DISPOSAL

7.1 Environment Protection

...............................................................................................................

7-1

7.2 Information Regarding Chemical Content 7- 2

TSWA

LCM 1010 Instruction Manual 1 GENERAL INFORMATION

1 GENERAL INFORMATION

1.1 General Information

..............................................................

1-1

■rjT'

1.2 Customer Ser ice Center

................................................

1-2

1.3 Limited Warranty

..................................................................

1-3

a ' *

- -

Si '

T45W A

1 GENERAL INFORMATION LCM 1010 Instruction Manual

Ж

TCWA

LCM 1010 Instruction Manual 1 GENERAL INFORMATION

1 GENERAL INFORMATION

This section contains the general machine outline, customer service information, and the limited

warranty.

■d?.

1.1 General Information

- The customer must know that this machine in ol es potential hazards. Ne er

attpmpt to operate this machinery until the instructions written in this manual ha e

been read and fully understood. .

Always follow the instructions in'this manual wheojparrying out a job.

vf

- TOWA Corporation is not liable for any damage or injury arising from an

indi idual's failure to follow the instructions contained in this manual, failure to

exercise due care and caution, or misuse or modification of the machine without

prior written consent from TOWA Corporation.

- In today's rapidly changing manufacturing industry, with new materials, processes and

higher speed equipment, the potential for exposure to accidents is increasing.

TOWA Corporation cannot anticipate every possible circumstance that could involve

potential hazards.

The warnings in this manual are, therefore, not all-inclusive.

Actions that cannot or must not be conducted are too innumerable to detail in this manual.

Please regard any activity not explicitly allowed or explained in this manual as prohibited.

Regard as “Cannot” unless “Can” is clearly indicated in this manual.

When operating the machine, pay sufficient attention to;g§rieral safqty-measures, not only

,P* <s£T - - T

to the safety precautions explained in this manual and the”waming stic ers affixed to the

machine itself. 4 s . ’

■;/ Sg

e У

- Copyright® 2010 TOWA CORPORATION •

This manual is copyrighted and all rights are reserved.

This manual may not, in whole or part, be copied, photocopied or reproduced in any way,

without prior written consent from TOWA Corporation.

- The contents of this manual are based on the information and machine specifications

available at the time of shipment of the machine. The contents of this manual may be

altered due to the modification of the machine or for the improvement of the manual.

T£W A 1-1