Total Source TRW0009 User manual
OPERATING MANUAL
MANUAL WEIGHING PALLET TRUCK
TRW0009
Original operating
manual
06/2022 – V01
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© 06-2022. TVH
®
and TotalSource
®
are registered trademarks. TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved.
No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying,
recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV. Printing errors
reserved. Photographs and illustrations are included for reference purposes only.
Responsible editor: TVH Parts Holding NV, Brabantstraat 15, BE-8790 Waregem
TVH is a supplier of after-market spare parts and accessories that are suitable for the maintenance and repair of OEM equipment.
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www.tvh.com/TRW0009_RV01
BG Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по–
долу.
CS Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže.
DA Danish Du kan finde denne vejledning på dit sprog via nedenstående link.
DE German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link.
EL Greek Μπορείτε να βρείτε αυτό το εγχειρίδιο στη γλώσσα σας μέσω του παρακάτω
συνδέσμου.
EN English You can find this manual in your language via below link.
ES Spanish Encontrarás este manual en tu propio idioma a través del siguiente enlace.
ET Estonian Oma emakeelse juhendi leiate allolevalt lingilt.
FI Finnish Löydät tämän manuaalin omalla kielelläsi alla olevan linkin takaa.
FR French Vous trouverez ce manuel dans votre langue via le lien ci-dessous.
GA Irish Tá an lámhleabhar seo ar fáil i do theanga tríd an nasc thíos.
HR Croatian Ovaj prirucnik mozete pronaci na svom jeziku putem donjeg linka.
HU Hungarian Ez a kézikönyv az Ön nyelvén az alábbi link alatt található.
IS Icelandic Hægt er að finna þessa handbók á þínu tungumáli á tenglinum hér að neðan.
IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua.
LT Lithuanian Šį vadovlėlį savo kalba rasite spustelėję žemiau esančią nuorodą.
LV Latvian Rokasgrāmatu latviešu valodā Jūs varat atrast izmantojot zemāk esošo saiti.
MT Maltese Tista’ ssib dan il-manwal bil-lingwa tiegħek permezz tal-link ta’ hawn taħt.
NL Dutch Je vindt deze handleiding in jouw taal via onderstaande link.
NO Norwegian Du finner denne håndboken på ditt språk via linken nedenfor.
PL Polish Niniejsza instrukcja obsługi dostępna jest w Twoim języku za pośrednictwem
poniższego linku.
PT Portuguese Pode encontrar este manual no seu idioma através do link abaixo.
RO Romanian Puteți găsi acest manual în limba dvs. prin link-ul de mai jos.
SK Slovak Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku.
SL Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave.
SV Swedish Du kan hitta denna manual på ditt språk via länken nedan.
TR Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz.
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Thank you for using our product. For your safety and to ensure a correct operation, we would
like to bring to your attention some aspects of this manual:
• This booklet supplies useful instructions for the correct operation and maintenance of the
product. It is therefore necessary to pay the utmost attention to all of the paragraphs that
illustrate the most simple and secure way to operate and use this product.
• This booklet must be considered an integral part of the machine and must be included
with the deed of sale.
• Neither this publication, nor part of it, can be reproduced without written authorisation on
the part of the manufacturer.
• All of the information reported herein is based on data available at the moment of printing;
the manufacturer reserves the right to carry out modifications to its own products at any
moment, without notice and without incurring in any sanction. It is therefore suggested to
always check for possible updates.
The person responsible for the use of the product must make sure that all of the safety rules
in force in the country of its use are applied, to guarantee that the equipment is used in
conformity with the use for which it is destined and to avoid any dangerous situation for the
user.
The following warning signs are used in this manual to warn you for dangers and risks:
Informative, be careful.
Warning, can lead to injury and damage if instructions aren’t followed.
Danger, can lead to serious or fatal injury and serious damage if instructions
aren’t followed.
The following conventions are used in this manual:
1 Right
2 Left
3Front
4 Back
5Top
6 Bottom
2
5
4
1
36
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TABLE OF CONTENTS
1. INTRODUCTION..................................................................................... 6
2. DESCRIPTION....................................................................................... 7
2.1. Technical data .......................................................................................7
2.2. Main components of the product.................................................................8
2.3. Placement of the decals...........................................................................8
2.4. Type plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3. SAFETY INSTRUCTIONS.........................................................................10
3.1. Explanation of the safety decals ................................................................10
3.2. General safety instructions ......................................................................11
3.3. Safety instructions for the use of batteries ...................................................12
4. TRANSPORT AND STORAGE ....................................................................13
4.1. Parking the pallet truck ..........................................................................13
4.2. Transporting the pallet truck ....................................................................13
5. ASSEMBLY AND INSTALLATION ...............................................................14
5.1. Packing list..........................................................................................14
5.2. Safety instructions for assembly and installation of the product .........................14
5.3. Required material for assembly.................................................................14
5.4. Assembly of the product..........................................................................14
6. OPERATION.........................................................................................15
6.1. Safety instructions for operating the product ................................................15
6.2. Operating instructions ............................................................................15
7. OPERATING THE WEIGHING SYSTEM ........................................................19
7.1. Touch panel display................................................................................19
7.2. Changing the batteries............................................................................20
7.3. Start-up..............................................................................................21
7.4. Zeroing...............................................................................................21
7.5. Using Tare ...........................................................................................21
7.6. Select Weighing Unit ..............................................................................21
7.7. Check weighing & Check counting .............................................................22
7.8. Accumulation.......................................................................................23
7.9. Parts Counting .....................................................................................24
7.10 Average Weighing..................................................................................24
7.11 Auto power off function ...........................................................................24
7.12. LED luminance adjusting.........................................................................25
7.13. Internal Counts Checking ........................................................................25
7.14. Local Gravity Setting ..............................................................................25
8. MAINTENANCE ....................................................................................26
8.1. Safety instructions for the maintenance of the pallet truck................................26
8.2. Maintenance schedule............................................................................26
8.3. Maintenance instructions ........................................................................26
9. TROUBLESHOOTING .............................................................................30
10. FINAL DECOMMISSIONING AND DISPOSAL ................................................31
10. ANNEXES ...........................................................................................32
10.1. CEcertificate .......................................................................................32
10.2. Parameters .........................................................................................34
10.3. Hydraulic diagram .................................................................................36
10.4. Spare parts list .....................................................................................37
10.5. Replacement of the wheels ......................................................................37
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1. INTRODUCTION
This pallet truck is a manually operated pallet truck designed to lift and transport pallets
on hard and even surfaces. It can lift open-bottom or diagonal board pallets. This pallet
truck is also equipped with built-in weighing cells that weigh your goods while they’re being
transported on the pallet truck. Suitable ambient temperature is 5°C up to 40°C.
If the pallet truck is used for extended periods of time in ambient temperatures below 5°C,
cold storage, or in extreme conditions with temperature and humidity changes, you must
contact your dealer and obtain permission from the manufacturer.
We guarantee a long period of trouble-free operation if the unit is operated and maintained
correctly.
This manual contains all the necessary information on the installation and operation of the
pallet truck. Some of the maintenance operations should only be carried out by professional
technicians. If you require this information and the maintenance steps, please contact your
dealer.
This pallet truck may be unsafe/hazardous if adequate maintenance is neglected.
Therefore, adequate maintenance facilities, trained personnel and procedures
should be provided.
Maintenance and inspection shall be performed in conformity with the following
practices:
1. A scheduled planned maintenance, lubrication and inspection system should be
followed. (See maintenance instructions in chapter7)
2. Only qualified and authorised personnel shall be permitted to maintain, repair,
adjust, and inspect the pallet truck.
3. Modifications and additions which affect capacity and safe operation shall not
be performed by the customer or user without the manufacturer’s, prior written
approval. Capacity, operation and maintenance plates or decals shall be changed
accordingly.
4. If modifications are made without the written approval of the manufacturer,
thewarranty will no longer apply.
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2. DESCRIPTION
2.1. Technical data
Always check the type plate for the correct information.
Model TRW0009
Load capacity (kg) 2000
Type of the pump Quicklift pump
Total length (L2) (mm) 1550
Length of the forks (L1) (mm) 1150
Width across the forks (W1/W3) (mm) 555
Minimum height (H1) (mm) 90
Lifting height (H2) (mm) 210
Material of the steering wheels Rubber
Material and number of fork wheels Tandem / Polyurethane
Material of the pallet truck Steel
Type of battery Rechargeable batteries
Battery capacity (Ah) 4
Type of charger External charger
Weight (kg) 110
Printer present No
Accuracy (%) 0,1
Scale division 0,5 kg
International protection marking IP65
H3
100
WA
100
L3
L2
AST
T1
CG L4
H1 W2
W4
H2
W1/W3
Q
L1
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2.2. Main components of the product
N° Component
1Tiller with handle
2Weighing display
3Power connection
4On/Off button
5Fork wheels
6Upper frame
7Lower frame with built-in weighing cells
8Steering wheels
9Pump unit
2.3. Placement of the decals
The safety and warning labels should be placed as described in the pictures below.
Seechapter3 for the explanation of the safety warnings. If the decals are damaged or
missing, replace them.
N° Decal Explanation Reference
1Brand decal 166TA2311
2CElogo 151TA2190
5
6
7
8
9
1
2
3
4
5
6
1
3
2
4
7
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2.4. Type plate
N° Type plate Explanation
3 1 Type of product
2Type of wheels
3Manufacturer of the product
4Length of the forks
5Width across the forks
6CE and UKCA logo
4
5
2
6
7
8
2
2
3
4
1Manufacturer of the product
2Type of product
3Serial number
4Date of manufacture
5CE logo
6Capacity of the product
7Scale division
8Weight of the product
Type of Pallet truck TRPxxxx Fork length xxx mm
Wheels xxx Width over forks xxx mm
Manufactured in the EU for:
TVH Parts NV
Brabantstraat 15 8790 WAREGEM - Belgium
Imported in the UK by: TVH UK National distribution centre
Zortech avenue Kidderminster - Worcesterhire DY11 7DY
1
2
3
4
5
6
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3. SAFETY INSTRUCTIONS
3.1. Explanation of the safety decals
If the decals are damaged or missing, please replace them.
N° Decal Explanation Reference
5
1
2
3
Operating instructions handle:
1. Handle up: lower the forks
2. Neutral: driving position
3. Handle down: pump up
163TA1676
6Maximum load capacity: 2000kg 138TA2564
7
1
3
5
7
9
11
2
4
6
8
10
1. Foot crushing hazard, wear safety shoes
2. Do not use on a slope
3. Do not use to lift or transport people
4. Keep other persons at a distance while
operating the pallet truck
5. Do not put feet in front of rolling wheels, wear
safety shoes
6. Keep other persons at a distance and be
aware of loading bridges and docks to prevent
the pallet truck or the load from falling down
7. Hand crushing hazard, wear safety gloves and
be careful where you put your hands
8. The load must cover the full length and width
of the forks
9. The load must be centred on the forks
10. The centre of gravity of the goods should be in
the centre of the two forks
11. Read the manual before using the pallet truck
166TA2313
Table of contents
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