Toshiba VF5X-4575 User manual

TOSHIBA

INSTRUCTION MANUAL

PULSE INPUT TERMINAL BLOCK BOARD

VF5X-4575 (INTERNAL)

TOSVERT VF-AS OPTION

Thank you for purchasing the "Pulse Input Terminal Block Board".

E6580750

Before using the board, read and understand this manual with reference to the inverter's

instruction manual to use the product properly. After reading the manual, store it

a safe

place.

Request to a built-up manufacturer:

Please make sure that this manual

delivered to a person who will actually use the

inverter unit.

sure to read this manual before connecting and operating the inverter

unit.

TOSHIBA

CORPORATION

Toshiba inverter VF5X-4575 input terminal manual

E6580750

Preface

Thank you for purchasing the "Pulse Input Terminal Block Board"(VFSX-4S7S) for Toshiba

general purpose inverter TOSVERT VF-AS.

Before using the "Pulse Input Terminal Block Board", read this manual carefully with

reference to the inverter unit's instruction manual to take advantage of the excellent

performance of the product.

The user of the "Pulse Input Terminal Block Board" should keep this manual and refer to it for

maintenance and inspection.

Items Provided

with

this

Product

The following items should be included when this product is purchased. Contact your Toshiba

dealer if any items are missing.

Pulse input terminal block board (VFSX-4S7S) x 1

2) Instruction manual x 1

Pulse input terminal block board Instruction manual

Features

The inverter VF-AS will have the following two additional functions with the board mounted.

Pulse input (frequency setting signal)

speed feedback control

NOTE:The board has different terminal layout from the standard terminal block board

(VFSC-4511 A).

E6580750

Outline

the

board

This board is different from the VF-A5's standard terminal block board (VF5C-4511

the

following configurations.

Does not have a terminal connector CN6X connected to the expansion terminal block

boards (VF5X-4514, 4515).

Does not have a

terminal.

The terminal layout

different from that of the standard terminal block board (VF5C-

4511

A).

Pulse

input

terminal

block

board VF5X-4575

3-M3x6L screws

23-M3x6L screws Recommendatory tightening torque: 0.5N·m(4.41bs-in)

Standard terminal

block

board VF5C-4511 A

Restrictions on Use

•Applicable

inverters

This board can be used for the following inverters.

VFA5-2004P to 2900P

VFA5-4007P to 4280KP

•Use

with other optional boards

E6580750

The following built-in type options can be used with this board. For use of any options, you

are requested to purchase them separately.

Options Model

12-bit binary input board VF5X-4526A

RS485 communication board VF5X-4524A

TOSLINE-F1

communication board VF5X-1254A

TOSLINE-820 communication board VF5X-1255A

NOTE: This board cannot be used with the expansion terminal block boards

(VF5X-4514 and 4515).

iii

E6580750

II.

Safety

Important safety information

provided, both on the inverter itself and

it's manual to operate

this product safely and to prevent loss to property and danger to personnel, both the actual

operator as well

others. Read safety precautions described

the inverter's instruction

manual and follow the instructions.

Before reading the main sections of this manual,

sure you fully comprehend the following

safety displays, figures and symbols, and follow the associated instructions whenever using or

working with or near this product.

IMPORTANT MESSAGES

Read this manual and follow its instructions. Signal words such as CAUTION, and

NOTE will

followed by important safety information that must

carefully reviewed.

ACAUTION:

Indicates a potentially hazardous situation which if not avoided,

may result

minor injury or moderate injury.

NOTE: Gives you helpful information.

Handling

ACAUTION:

Mounting or removing the board while the panel displays

illuminated can result

electric shock.

Before mounting or removing the board, switch off the inverter input power source (via

the breaker

the power distribution panel) and check that the inverter panel

unlit.

See page 1

E6580750

Contents

Preface...................................................................................................................i

II. Safety..................................................................................................................iv

Contents...................................................................................................................v

Installation ............................................................................................................1

2. Functional Description ..........................................................................................

2.1

Pulse Input (Frequency setting) ...................................................................2

2.1.1. Pulse Input Specifications........................................................................2

2.1.2. Pulse Input Connection Procedure ..........................................................3

2.1.3. Pulse Input Setup Procedure...................................................................5

2.2.

Speed Feedback Control Using Pulse Input .........................................6

·2.2.1.

Speed Feedback Control Specifications ............................................6

2.2.2. Procedures for

Speed Feedback Control Connections......................6

2.2.3. Setup Procedures for

Speed Feedback Control ..............................1O

2.2.4. Block diagram and calculations of

speed feedback control..............

E6580750

Installation

This board is to be mounted on the position where standard terminal block board is mounted

VF-A5 inverter. Replace the standard terminal block board with this VF5X-4575 board

following the procedures below. When the board has already been installed

the inverter at

your purchase, replacement is not necessary.

A.CAUTION:

Mounting or removing the board while the panel displays is illuminated can result in

electric shock.

Before mounting or removing the board, switch off the inverter input power source (via

the breaker on the power distribution panel) and check that the inverter panel is unlit.

Switch off the inverter input power source (via the breaker on the power distribution panel),

and check that the inverter operation panel is unlit.

Remove the inverter cover.

Disconnect the flat cable, that is connected to the control board, from the connector

CN2A on the standard terminal block board

Remove the lock screw

(2)

and take off the standard terminal block board

Fit the new VF5X-4575 board as shown in the enlarged view Figure 1-1.

Tighten the screw (2) again and fix the board.

Insert the flat cable into the connector CN2A on the new board.

Switch on the input power source (inverter power) and check that the display

"O./J"

"lla

FF"

shown. If the flat cable

connected wrong, "OFF" display will appear.

that case switch off the inverter input power and connect the flat cable again after the

display on the inverter panel disappeared.

:.::_')-

'\.Enlarged

view

~·

t I

\.'

....

.,.

Figure

1-1

Reference drawing for installation

1/11

E6580750

Functional

Description

This section describes the additional functions of the board VF5X-4575 besides those of the

standard functions of VF-A5.

2.1

Pulse Input (Frequency setting)

The inverter operating frequency command can

set from a pulse signal input.

•Application examples

(1)

The inverter output frequency can be controlled to

proportional to the frequency of a

pulse output signal from a pulse generator.

(2)

When using a pulse generator, forward and reverse operation is possible by inputting

the pulse of two phases (A and

that have 90-degree phase difference.

2.1.1. Pulse Input Specifications

Table

2-1

Pulse input specifications

Item Single-phase Two-phase

Maximum pulse input frequency 120kHz or less 60kHz or less

Pulse input voltage 12Vdc to 18Vdc (for VF5X-4575A)

Speed control

±0.1%

or less

E6580750

2.1.2. Pulse Input Connection Procedure

• Use twisted shield wire for signal connection.

• Never bind the signal wire and the main circuit wire together.

• Recommendatory wire diameter is

75mm2•

•For

Single-Phase Pulse Input Signal Operation

(1)

Connect the pulse input signal between the terminals

PGA1

and PGA2 or between

PGB1

and PGB2.

(2)

The polarity of the pulse input signal should be:

+side

...

PGA1

PGB1

-side ...PGA2 or PG82

(3) Changeover of the forward and reverse operation is possible when the command mode is

valid for terminal input (parameter

[fl

d of G

.LI

t is

among the terminals ST,

Rand

CC.

MCCB

Free-run stops with OFF

-----.

Rotates forward with ON

and-+

decelerates to stop with OFF

Reverses with

and

decelerates to stop with OFF

Reverses when both F and

Rare

ON.

Figure

2-1

VF-AS

R u

s v

T w

Pulse input

terminal block board

PGA1

F PGA2

PGB1

cc PGB2

....

Pulse generator

Inverter can be controlled

even when the pulse

generator

connected

between

PGB1

and PGB2.

Connection diagram when using a pulse generator for controlling inverter's

operation frequency with a single-phase pulse signal

E6580750

•For

Two-Phase Pulse Input Signal Operation

(

For connecting pulse input signals, connect phase A between the terminals PGA1 and

PGA2 and phase B between the terminals

PGB1

and PGB2.

(2) The polarity of the pulse input signal should be:

+side

...

PGA1

and

PGB1

-side ... PGA2 and PGB2

(3) A discrimination circuit determines forward or reverse operation as well as the operating

frequency command by the pulse of the two phases (phases A and

from the pulse

generator.

(4)

Discrimination of forward and reverse direction is determined by the train of pulses as

shown

the figure 2-2.

Forward rotation

Phase A

ILJLJ

PhaseB

Reverse rotation

PhaseA

Phase B

ILJLJ

Figure 2-2 Discrimination of forward and reverse rotation judging by the train

of pulses of two phases

and

Free-run

stops

with

OFF

----.

Rotates

forward

with

and

__.

decelerates

stop

with

OFF

Reverses

with

and

_____-.

decelerates

stop

with

OFF

MCCB VF-AS

R u

s v

T w

Pulse input

terminal block board

PGA1

~--t

PGA2

PGB1

PGB2

Reverses

when

both

and

Rare

ON.

Figure 2-3 Connection diagram when using a pulse generator for controlling

inverter's operation frequency with two-phase pulse signals

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