Toshiba 1550 User manual

SERVICE MANUAL

PLAIN PAPER COPIER

PAPER FEEDING UNIT

1550,1560

MY-1004

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GENERAL PRECAUTIONS REGARDING THE INSTALLATION

AND THE SERVICE OF THE 1550/1560/MY-1004

1. Transportation/Installation

• When transporting/installing the copier, using two persons, be sure to use the positions as indi-

cated below.

The copier is fairly heavy and weighs approximately 35 kg (76.8 lb), therefore pay full attention

when handling it.

2. Installation

• Be sure to use a dedicated outlet with AC 115V/15A (220V, 240V/10A) or more for its power

source.

• The copier must be grounded for safety.

Never ground it to a gas pipe or a water pipe.

• Select a suitable place for installation.

Avoid excessive heat, high humidity, dust, vibration and direct sunlight.

• To insure adequate working space for the copying operation, keep a minimum clearance of 80 cm

(31.5”) on the left, 80 cm (31.5”) on the right and 10 cm (3.9”) in the rear.

3. Service of Machines

• Basically, be sure to turn the main switch off and unplug the power cord during service.

• Be sure not to touch high temperature sections such as the exposure lamp, the fuser unit, the

damp heater and their periphery.

• Be sure not to touch high-voltages sections such as the chargers and the high-voltage trans-

former.

• Be sure not to touch rotating/operating sections such as gears, belts, pulleys, etc.

• When servicing the machines with the main switch turned on, be sure not to touch live sections

such as the lamp terminal etc.

• Use suitable measuring instruments and tools.

4 portions

4. Main Service Parts for Safety

• Thethermofuse,thermistor,fuse,breakeranddoorswitch,etc.areparticularlyimportantforsafety.

Be sure to handle/install them properly.

5. Notice Labels

• Be sure to check the rating plate and the notice labels such as “Unplug the power cord during

service”, “Hot area” etc. to see if there is any dirt on their surface or if they are properly stuck to the

copier during servicing.

6. Disposition of Consumable Parts/Packing Materials

• Regarding the recovery and disposal of the copier, consumable parts and packing materials, it is

recommended to follow the relevant local regulations or rules.

7. When parts are disassembled, reassembly is basically the reverse of disassembly unless

otherwise noted in this manual or other related documents. Be careful not to reassemble

small parts such as screws, washers, pins, E-rings, toothed washers in the wrong places.

8. Basically, the machine should not be operated with any parts removed or disassembled.

Mar. 1998 © TOSHIBA 1 - 1 1550/1560 SPECIFICATIONS

1. SPECIFICATIONS, ACCESSORIES AND OPTIONS

1.1 Specifications

1.1.1 1550

Copy process ........................... Indirect electrophotographic process (dry)

Type ......................................... Desk top

Exposure type .......................... Slit exposure with fixed table

Original size ............................. Type: Sheets, books and three-dimensional objects

Maximum size: A3 or Ledger

Copy paper

Size Thickness

Cassette A3~A5-R 64~80g/m2

Ledger~Statement-R 16lb.~22lb.

Manual A3~A5-R 64~130g/m2Sheet bypass

Ledger~Statement-R 16lb.~34lb. feeding only

678

Special paper: Label paper (type recommended by Toshiba) and OHP film (80 µm or more in thickness,

type recommended by Toshiba)

– bypass feeding only

Copy speed (sheets/minute)

Actual size Reduction/Enlargement

Paper size Cassette Manual (Cassette/Manual)

A4, B5, A5-R 15 1 8

LT, ST-R

A4-R, B5-R 12 1 8

LT-R

B4, FOLIO 10 1 8

LG, COMPUTER

A3 8 1 8

First copy time...........About 5.8 seconds (100%, A4/LT copier cassette feeding)

About 8.3 seconds (100%, A3/LG/LD PFU cassette feeding)

Warm-up time............About 28 seconds (100V series), About 28 seconds (200 V series)

1550/1560 SPECIFICATIONS 1 - 2 Mar. 1998 © TOSHIBA

Multiple copying ........Up to 999 sheets

Setting to adjustment mode allows selection of 9, 99, 500 and 999 copies.

Reproduction ratio.....Actual size 1:1

By setting to adjustment mode, vertical reproduction only can be altered to

1:1.01.

Reduction/Enlargement 3R3E

50, 65, 78, 129, 154, 200% (For U.S.A, Canada)

50, 71, 82, 122, 141, 200% (For Europe)

Paper feeding

Type Capacity

Cassette Front Loading 500 sheets (50 mm or less)

Manual * Foldable tray 1 sheet * For Europe

Manual start: At the time of shipping, the copying operation is started by

the PRINT key. By inputting data for adjustment mode, it

can be changed to auto-start.

Toner supply..............Automatic density detection and replenishment

Toner cartridge replacement method

Exposure ................... Automatic control and manual control

Weight .......................35 kg

Power source ............110 V – 50/60 Hz

115V – 60 Hz

127 V – 60 Hz

220 V – 50/60 Hz

220~240 V – 50/60 Hz

Power consumption...1.5 kW or less

Total counter..............Mechanical total counter (6 digits)

Machine size .............See the next page.

1.1.2 1560

The differences from the 1550 are shown below.

Bypass

Copying speed ..........8 copies/minute ( all sizes)

Size ...........................A3~A5-R

LD~ST-R

Paper stacking capacity

......................................

60 copies

Mar. 1998 © TOSHIBA 1 - 3 1550/1560 SPECIFICATIONS

Copy paper size ........64~80g/m2: 60 copies stacking

16~22lbs : 60 copies stacking

80~130g/m2: single-sheet feeding

22~34lbs : single-sheet feeding

Weight of machine.....38kg

Size of a machine......W571 x D541 x H340mm

541 mm

548 mm

340 mm

1550/1560 SPECIFICATIONS 1 - 4 Mar. 1998 © TOSHIBA

1.2 Accessories

Copy receiving tray .................. 1 pc

Operator’s manual.................... 1 pc

Drum ........................................ 1 pc

Lever caps................................ 2 pcs

Setup report ............................. 1 pc

1.3 Options and Supplies

Options

Automatic document feeder MR-2004LT 660 84890

MR-2004A4 660 84891

Sorter MG-1003 660 84838

Key copy counter (6 digit) MU-8 660 02050

Key copy counter kit MU-10 660 02051

Counter bracket kit KN-1550K 660 84840

Cassette KC-1550AF 660 84841

KC-1550LF 660 84842

KC-1550AFE 660 84914

Damp heater kit MF-1550U 660 84848

MF-1550E 660 84849

Paper feed unit MY-1004L 660 84835

MY-1004AE 660 84913

MY-1004A 660 84836

Sorter bracket kit KN-1550S 660 84839

(for MG-1003)

Supplies

Drum PS-OD1550 66084854

Developer material PS-ZD1550 66084853

Toner PS-ZT1550 66084851

Toner (for Europe) PS-ZT1550E 66084852

Toner bag PS-TB1550 66084859

Toner bag (for Europe) PS-TB1550E 66084860

For Europe

Mar. 1998 ©TOSHIBA 2 - 1 1550/1560 GENERAL

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2. OUTLINE OF THE MACHINE

2.1 Sectional Views and Electrical Parts Location Diagram

2.1.1 Front and rear sectional views for the 1550

1 Carriage 1

2 Mirror 1

3 Reflector

4 Exposure lamp

5 Exposure adjustment plates

6 Carriage 2

7 Mirror 2

8 Mirror 3

9 Mirror unit

10 Mirror 4

11 Mirror 5

12 Mirror 6

13 Slit glass

14 Auto exposure PC board

15 Lens

16 Original cover

17 Original glass

18 Main charger

19 Discharge lamp

20 Ozone filter

21 LED erasing array

22 Main blade

23 Recovery blade

24 Toner recovery auger

25 Transfer charger

26 Separation charger

27 Drum

28 Pre-transfer bias guide

29 Transport guide

30 Magnetic roller

31 Leveler (doctor)

32 Auto toner sensor

33 Mixer

34 Bypass feed guide

35 Bypass feed tray

39 Aligning roller (upper)

40 Aligning roller (lower)

41 Aligning switch

42 Transport roller (left) (MY-1004)

43 Transport roller (right) (MY-1004)

44 Paper stop switch (MY-1004)

45 Separation roller

46 Feed roller

47 Pick-up roller

48 Heat roller

49 Heat roller (lower)

50 Cleaning felt roller

51 Thermistor

52 Thermostat

53 Heater lamp

54 Separation claws

55 Exit switch

56 Exit roller (upper)

57 Exit roller (lower)

58 Discharge brush

59 Fuser guard

65 Air filter

69 Cleaning blade

82 Paper empty switch

83 Empty switch (MY-1004)

1550/1560 GENERAL 2 - 2 Mar. 1998 ©TOSHIBA

60 Scanning motor

61 Carriage drive wire

62 Lens motor

63 Mirror motor

64 Developer-unit drive gear

66 Drum gear

67 Main motor

68 Heat roller gear

70 Exit roller gear

72 Aligning roller clutch

73 Transport roller clutch (MY-1004)

75 Cassette

76 Feed roller clutch

77 Pick-up roller clutch

78 (PFU) cassette (MY-1004)

79 (PFU) feed roller clutch (MY-1004)

80 (PFU) pick-up roller clutch (MY-1004)

81 (PFU) drive motor (MY-1004)

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Mar. 1998 © TOSHIBA 2 - 3 1550/1560 GENERAL

2.1.2 Front and Rear sectional views for the 1560

(The differences from the 1550)

Bypass paper guide

Bypass paper-feed roller

Bypass pick-up roller

Bypass separation pad

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