Toro Versa Vac 07053 User manual

FormNo.3425-850RevC

VersaVac

ModelNo.07053—SerialNo.403360001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3425-850*C

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheseparate

productspecicDeclarationofConformity(DOC)

sheet.

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

TheVersaVacistobeusedinconjunctionwiththe

combinationdeckorngerdeck.Themachineis

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Themachineisdesigned

todethatch,renovate,andremovedebrisfromlarge

turfareasin1pass.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure1),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure1

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................3

GeneralSafety...................................................3

SafetyandInstructionalDecals..........................3

Setup........................................................................6

1ConnectingtheMachinetotheTraction

Unit.................................................................7

2AdjustingthePTOShaftLength.......................7

3ConnectingthePTOShaft...............................7

4GreasingtheMachine......................................8

ProductOverview.....................................................8

Controls.............................................................8

BeforeOperation...................................................9

BeforeOperationSafety.....................................9

HydraulicFluidSpecications...........................10

CheckingtheHydraulicFluid.............................11

CheckingtheTirePressure................................11

CheckingtheT orqueoftheWheel

Nuts...............................................................11

ConnectingtheMachinetotheTraction

Unit................................................................11

ConnectingthePTOShaft................................12

DuringOperation.................................................13

DuringOperationSafety...................................13

OperatingtheTractionUnitHydraulics..............14

OperatingtheMachine.....................................14

AfterOperation....................................................15

AfterOperationSafety......................................15

RemovingtheMachinefromtheTraction

Unit...............................................................15

TransportingtheMachine.................................15

Maintenance...........................................................16

RecommendedMaintenanceSchedule(s)...........16

MaintenanceSafety..........................................16

LubricatingtheMachine....................................17

HydraulicSystemSafety...................................17

CheckingtheHydraulicLinesand

Hoses............................................................18

ServicingtheHydraulicFluidandFilter.............18

Storage...................................................................20

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeusingthemachine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepclearofanydischargeopening.Keep

bystandersandpetsasafedistanceawayfrom

themachine.

•Keepchildren,bystanders,andpetsoutofthe

operatingarea.Neverallowchildrentooperate

themachine.

•Alwaysshutofftheengineofthetractionunit,

removethekey(ifequipped),waitforallmoving

partstostop,andallowthemachinetocool

beforeadjusting,servicing,cleaning,orstoring

themachine.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal105-0627

105-0627

1.Warning—stoptheengineandremovetheignitionkey

beforegettingoffofthetractor;readtheinstructionsbefore

servicingorperformingmaintenance,thendisconnectthe

PTOshaft.

decal105-0628

105-0628

1.Warning—runtheengineatnomorethan540rpmand

keepthePTOshaftangleunder15degrees.

decal105-0668

105-0668

decal105-0669

105-0669

decal106-0162

106-0162

1.Warning—donotstandinfrontoforbehindthetrailerwhen

dumping.

decal93-6674

93-6674

1.Crushinghazard,hand—readtheinstructionsbefore

servicingorperformingmaintenance.

decal105-4587

105-4587

1.Warning—readthe

Operator'sManualand

receivetrainingbefore

operatingthemachine.

3.Thrownobject

hazard—weareye

protection;keep

bystandersasafedistance

fromthemachine.

2.Warning—wearhearing

protection.

4.Cuttinghazardofhand

orfoot—waitformoving

partstostop.

decal105-0698

105-0698

Applyoverdecal105-0707forCEcompliance

1.Warning—readtheOperator’sManual.

decal117-4979

117-4979

1.Entanglementhazard,belt—keepawayfrommovingparts;

keepallguardsandshieldsinplace.

decal106-0163

106-0163

1.Warning—readtheOperator'sManualandreceivetraining

beforeoperatingthemachine;themaximumloadis612kg

(1350lb)trailerweightand385kg(850lb)tongueweight;

donotdrivethemachineandtrailerdownhilloryoumay

losecontrol.

2.Crushinghazard,trailer—donotcarrypassengers.

3.Warning—donotexceed24km/h(15mph).

4.Storedenergyhazard,trailer—donotdisconnectthetrailer

withoutrstputtingdownthejack.

decal106-0177

106-0177

decal106-0178

106-0178

decal110-7506

110-7506

1.Warning—readtheOperator’sManualandreceivetraining;

beforeoperatingthecombinationdeckail.

decal106-0166

106-0166

1.Warning—readtheandreceivetrainingbeforeoperating

themachine;stoptheengineandremovetheignitionkey

beforegettingoffofthetractor;readtheOperator'sManual

beforeservicingorperformingmaintenance.

2.Cutting/dismembermenthazardofhand,fan—donotplace

yourhandorarminthevacuumchute;keepthehosedoor

orhoseinstalledatalltimes.

decal106-0167

106-0167

1.Warning—readtheandreceivetrainingbeforeoperating

themachine;1)Stoptheengine;2)Removetheignition

keybeforegettingoffofthetractor;3)readtheOperator's

Manualbeforeservicingorperformingmaintenance;4)

Connectordisconnectthehydraulichoses.

2.Hydraulichoseroutingandconnections.

decal106-0183

106-0183

1.Warning—readtheandreceivetraining

beforeoperatingthemachine;1)Stop

theengineandremovetheignitionkey

beforegettingoffofthetractor;2)Read

theOperator'sManualbeforeservicing

orperformingmaintenance.

4.Rubberngerson7.Vacuumunitdown

2.Flailon5.Rubberngersoff8.Trailerdump

3.Flailoff6.Vacuumunitup9.Trailerupright

decal133-8061

133-8061

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Jack1Connectthemachinetothetraction

units.

2PTOshaft1AdjustthePTOshaftlength.

3Nopartsrequired–ConnectthePTOshaft.

4Nopartsrequired–Greasethemachine.

MediaandAdditionalParts

DescriptionQty.Use

Auxiliarycontrollever1Installthecontrolleveronlyifthecombinationdeckis

installed.

Operator’sManual1Readbeforeoperatingthemachine.

DeclarationofConformity1UseforCEcompliance.

CAUTION

Withouttheproperamountofballastinthe

tires,thetractionunitmaybecomeunstable

andcausebodilyinjury.

Makesurethatthefrontofthetractionunitis

equippedwiththeproperamountofballast;

refertothetractionunitOperator’sManualfor

ballastrequirements.

ConnectingtheMachineto

theTractionUnit

Partsneededforthisprocedure:

1Jack

Procedure

RefertoConnectingtheMachinetotheTractionUnit

(page11).

AdjustingthePTOShaft

Length

Partsneededforthisprocedure:

1PTOshaft

Procedure

AlongPTOshaftissuppliedwiththemachineto

accommodatetractionunitswithlargerPTOshaft

variations.Formosttractionunits,thisshaftistoo

longandmustbecuttothecorrectlengthordamage

mayresult.

1.Measurethedistancefromthelockgrooveof

thetractionunitPTOshafttothelockgrooveof

themachineimpellerinputshaft.

Note:Recordthisdimension.

2.FullycollapsethePTOshaftandmeasurethe

distancebetweenthelockpincollars.

Note:Recordthisdimension.

3.Atitsshortestlength,the2halvesofthePTO

shaftmusthaveatleast37mm(1-1/2inches)of

additionalclearancetocollapse(Figure2).

Note:IfthedimensioninStep1isnotatleast

37mm(1-1/2inches)greaterthanthedimension

inStep2,thePTOshaftistoolong;proceedto

step4.Ifthereisenoughclearancetoallowthe

PTOshafttocollapse,proceedtoStep9.

g027354

Figure2

1.PTOshaft

4.Usethefollowingcalculationtoestablish

howmuchshortertheshaftmustbe,when

connected,toensureaclearanceof37(1-1/2

inches):

A.SubtractthedimensionrecordedinStep2

fromthedimensionrecordedinStep1.

Note:Recordthisdimension.

B.SubtracttheresultinStepAfrom37mm

(1-1/2inches).

Note:ThePTOshaftmustbeshortened

bythisamount.

5.Usingahacksaw,shortentheguardsandthe

steeltubesbythecalculatedlength.

Note:CutbothhalvesofthePTOshaft.

6.Deburrtheendsofthesteeltubesinternallyand

externally.

7.Removealldebrisfromthetubesections.

8.Greasethesteeltubesliberally.

9.AssemblethePTOshaftandsecureittothe

machineandtractionunit.

10.Measuretheshaft;ifitisnotatleast37mm

(1-1/2inches),repeattheprocedure.

ConnectingthePTOShaft

NoPartsRequired

Procedure

ConnectthePTOshaft;refertoConnectingthePTO

Shaft(page12)

GreasingtheMachine

NoPartsRequired

Procedure

Greasethemachine;refertoLubricatingtheMachine

(page17)

ProductOverview

Controls

g027357

Figure3

1.Brushcontrol4.Auxiliarycontrol

2.Deckliftcontrol5.Safetylatch

3.Trailerliftcontrol

TrailerLiftControl

Usedtodumpthetrailerbox(Figure3).Theup

positionraisestheboxandopensthedoor,andthe

downpositionlowerstheboxandclosesthedoor.

DeckLiftControl

Usedtoraiseandlowertheprimarydeck(Figure

3).Theuppositionraisesthedeck,andthedown

positionlowersthedeck.

BrushControl

Usedtooperatetherotatingngerdeck(sold

separately).Theuppositionstartsthedeck,andthe

downpositionstopsthedeck(Figure3).

AuxiliaryControl

Usedtooperatethecombinationdeck(sold

separately).Theuppositionstartsthedeck,andthe

downpositionstopsthedeck(Figure3).

Important:Theauxiliarycontrolleverisshipped

loosetopreventaccidentalengagementofthe

unusedhydrauliccircuit.Donotinstalloroperate

theauxiliarycontrolleverunlessthecombination

deckisinstalled.

Toinstalltheauxiliarycontrollever,completethe

followingprocedure:

1.Removethecontrollevercover.

2.Removethe2cotterpinsfromthecontrolvalve

spool.

3.Mounttheauxiliarycontrollevertothevalve

spoolwiththecotterpins.

4.Installthecontrollevercover.

SafetyLatch

Onlyremovethesafetylatchwhenoperatingthe

combinationdeck(Figure3).

TractionUnitPTO

Thevacuumfanonthemachinewillrunassoon

asthePTOisengaged(Figure3).Thengerand

combinationdecksareengagedbythehydraulic

controlsonthemachine.

Important:AlwaysengagethetractionunitPTO

gentlyatalowenginespeed.Suddenengagement

ofthetractionunitPTOatahighenginespeedwill

likelycausedamagetothedrivelinecomponents.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

CAUTION

Ifyouleavethekeyinthetractionunitignition

switch,someonecouldaccidentlystartthe

engineandseriouslyinjureyouorother

bystanders.

Removethekeyfromthetractionunitignition

beforeyoudoanymaintenance.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Donotallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Ensurethatallhydrauliclineconnectorsaretight,

andallhydraulichosesandlinesareingood

conditionbeforeapplyingpressuretothesystem.

•Beforeoperating,alwaysinspectthemachineto

ensurethattheailknivesareingoodworking

condition.Replacewornordamagedknives.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould

strike.

•Ensurethatyourtractionunitissuitableforuse

withanimplementofthisweightbycheckingwith

yourtractionunitsupplierormanufacturer.

•Thetractionunitmusthavetheproperwheelbase

andtreadwidthandbeequippedwitharollbar

andseatbelttooperatesafelyonhillyterrain.

Thenormaloperatingspeedis10km/h(6mph)

butwillvarywithterrainanddebrisbeingpicked

up.Themaximumtransportspeedis24km/h(15

mph)withslowerspeedsrequiredonhillyterrain.

RefertothetractionunitOperator’sManualfor

informationortractionunitserviceagencyifyou

haveanyquestionsonsafeoperation.

•Thebrakesofthetowtractionunitmusthave

thecapacitytostopthemachinewithmachine

fullyloadedandtravelingatthemaximum

recommendedtransportspeed.

•Thepowertake-offdriveofthemachinerequiresa

tractionunitwithoperatingspeedsof540rpmand

outputpowerof32hporhigher.Donotexceed

the540rpmspeed.

•Themachinemustcomplywithlocalroad

requirementsiftransportedonpublicroads.A

slow-movingvehiclesignhasbeenprovided.

Signallightsandbrakesarenotprovidedandmay

berequiredinsomeareas.

HydraulicFluid

Specications

Thereservoirislledatthefactorywithapproximately

38L(10USgallons)ofhigh-qualityhydraulicuid.

Checkthelevelofthehydraulicuidbeforeyourst

starttheengineanddailythereafter;refertoChecking

theHydraulicFluid(page11).

Recommendedreplacementuid:T oroPX

ExtendedLifeHydraulicFluid;availablein19L(5US

gallon)pailsor208L(55USgallon)drums.

Note:Amachineusingtherecommended

replacementuidrequireslessfrequentuidandlter

changes;refertoServicingtheHydraulicFluidand

Filter(page18).

Alternativeuids:IfT oroPXExtendedLife

HydraulicFluidisnotavailable,youmayuseanother

conventional,petroleum-basedhydraulicuidhaving

specicationsthatfallwithinthelistedrangeforallthe

followingmaterialpropertiesandthatitmeetsindustry

standards.Donotusesyntheticuid.Consultwith

yourlubricantdistributortoidentifyasatisfactory

product.

Note:T orodoesnotassumeresponsibilityfor

damagecausedbyimpropersubstitutions,souse

productsonlyfromreputablemanufacturerswhowill

standbehindtheirrecommendation.

HighViscosityIndex/LowPourPoint

Anti-wearHydraulicFluid,ISOVG46

MaterialProperties:

Viscosity,ASTMD445cSt@40°C44to48

ViscosityIndexASTMD2270140orhigher

PourPoint,ASTMD97-34°Fto-49°F

IndustrySpecications:EatonVickers694(I-286-S,

M-2950-S/35VQ25or

M-2952-S)

Note:Manyhydraulicuidsarealmostcolorless,

makingitdifculttospotleaks.Areddyeadditivefor

thehydraulicuidisavailablein20ml(0.67oz)

bottles.Abottleissufcientfor15to22L(4to6US

gallons)ofhydraulicuid.OrderPartNo.44-2500

fromyourauthorizedT orodistributor.

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