Toro 04295 User manual

FormNo.3401-934RevA

LEDLightandWirelessHourMeterHarnessKit

2012andAfterGreensmaster®800,1000,1600,Flex™1800,or

2100SeriesMower

ModelNo.04295

InstallationInstructions

ContactyourAuthorizedToroDistributorformoreinformation.

ThisproductcomplieswithallrelevantEuropeandirectives;fordetails,pleaseseetheseparateproductspecicDeclarationof

Conformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Nopartsrequired–Removethecontrol-panelcover(1800

or2100seriesmachines).

Flangeheadscrew2

Voltageregulator1

Mountingbracket1

3Wireharness1

Assemblethevoltageregulator.

4Cabletie2Routethewireharness.

5Rockerswitch1Connectthewireharness.

6Nopartsrequired–FinishtheLEDlightandwirelesshour

meterharnesskitinstallation.

7Nopartsrequired–InstallthewireharnesstotheLEDlight

kitand/orwirelesshourmeterkit.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3401-934*A

PreparingtheMachine

NoPartsRequired

Preparingan800,1000,or1600Series

Machine

1.Ensurethereel-driveleverisintheREEL-DRIVEOFF

position;refertotheOperator’sManual.

2.Movethemachinetoalevelsurfaceandsetthe

traction-drivelevertotheTRACTION-DRIVENEUTRAL

position;refertotheOperator’sManual

3.SetthethrottlecontroltotheSLOWpositionandset

theOn-OffswitchtotheOFFposition;refertothe

Operator’sManual.

4.Settheparkingbrake;refertotheOperator’sManual.

5.Disconnectthespark-plugwirefromtheterminalof

thesparkplug(Figure1).

Figure1

1.Spark-plugwire

Preparingan1800or2100Series

Machine

1.Ensurethetractionandreeldriveengagementleveris

intheREEL-DRIVEOFFposition;refertotheOperator’s

Manual.

2.Movethemachinetoalevelsurfaceandsetthe

tractionandreeldriveengagementlevertothe

TRACTION-DRIVENEUTRALposition;refertothe

Operator’sManual.

3.SetthethrottlecontroltotheSLOWpositionandset

theOn-OffswitchtotheOFFposition;refertothe

Operator’sManual.

4.Settheparkingbrake;refertotheOperator’sManual.

5.Disconnectthespark-plugwirefromtheterminalof

thesparkplug(Figure2).

Figure2

1.Spark-plugwire

RemovingtheControl-Panel

Cover(1800or2100Series

Machines)

NoPartsRequired

Procedure

1.Removethe4ange-headscrews(1/4x1/2inch)that

securethecontrol-panelcovertothesupportbracket

ofthehandlebar(Figure3).

Figure3

1.Control-panelcover3.Supportbracket(handle

bar)

2.Flange-headscrew(1/4x

1/2inch)

2.Movethecontrol-panelcoverupandforwardfromthe

controlpanel,andremovethecoverfromthemachine

(Figure3).

Note:Retaintheange-headscrewsandcontrol-panel

coverforassemblyin6FinishingtheLEDLightand

WirelessHourMeterHarnessKitInstallation(page

10).

AssemblingtheVoltage

Regulator

Partsneededforthisprocedure:

2Flangeheadscrew

1Voltageregulator

1Mountingbracket

1Wireharness

AssemblingtheVoltageRegulator,

MountingBracket,andWireHarness

1.Alignthegroundterminalandtheslotsinthevoltage

regulatortotheholesinthemountingbracket(Figure

4).

Figure4

1.Flangeheadscrew3.Voltageregulator

2.Groundterminal4.Mountingbracket

2.Assembletheterminalandregulatortothebracket

with2angeheadscrews(Figure4).

3.Torquetheangeheadscrewsto283to395N∙cm(25

to35in-lb).

4.Connectthe3-pinconnectorofthewireharnesswith

the3-socketconnectorofthevoltageregulator(Figure

5).

Note:Ensurethattheconnectorsarefullyseatedand

thelatchoftheconnectorssnaptogethersecurely.

Figure5

1.3-pinconnector(wire

harness)

2.3-socketconnector

(voltageregulator)

AssemblingtheVoltageRegulatorand

MountingBrackettotheMachine

1.Preparethemachineforinstallationofthevoltage

regulatorandmountingbracketbyperformingthe

following:

•800,1000,or1600seriesmachine

A.Atthebackoftheengine,removethecabletie

thatsecuresthewireharnessfortheinterlock

moduletothewire-harnessbracket(Aof

Figure7).

Figure6

Figure7

1.Cabletie(r-treeanchor)4.Stud(fueltank)

2.Wire-harnessbracket5.Flange-headbolt(10-24x

3/8inch)

3.Nut6.Interlockmodule

B.Removethe2nutsthatsecurethewire-harness

brackettotheengine(AofFigure7)

C.Removetheange-headbolt10-24x3/8

inchthatsecurestheinterlockmoduletothe

wire-harnessbracket(Figure7).

Note:Younolongerneedthewire-harness

bracket.

•1800or2100seriesmachine—Atthebackofthe

engine,removethe2nutsthatsecurethetankto

theengine(Figure9).

Figure8

1.Fueltank3.Stud(fueltank)

2.Nut

2.Alignthegroundterminalofthewireharnesswiththe

leftholeshortangeofthemountingbracketforthe

voltageregulatorasshowninFigure9.

Figure9

1.Groundterminal(wire

harness)

3.Nut

2.Stud(fueltank)4.Mountingbracket(voltage

regulator)

3.Aligntheholesintheshortangeofthemounting

bracketforthevoltageregulatorwiththerearstuds

ofthefueltank(Figure9).

4.Assemblethemountingbracketandgroundterminal

totheenginewiththe2nutsthatyouremovedinstep

1(Figure9).

5.Torquethenutsto9.7to12.0N∙m(86to106in-lb).

RoutingtheWireHarness

Partsneededforthisprocedure:

2Cabletie

Procedure

1.Routethewireharnessfromthemountingbracketto

thelefthandlebar(Figure10andFigure11).

Figure10

800,1000,or1600SeriesMachine

1.Console3.Cableties

2.Wireharness4.Lefthandlebartube

Figure11

1800or2100SeriesMachines

1.Lefthandlebar3.Wireharness

2.Supportbracket(handle

bar)

4.Cableties

2.Routethewireharnessalongthelefthandlebarand

acrossthesupportbracketofthehandlebars(Figure

11).

3.Securethewireharnesswith2cabletiesasshownin

Figure10andFigure11.

ConnectingtheWireHarness

Partsneededforthisprocedure:

1Rockerswitch

ConnectingtheWireHarnesstothe

Engine

1.Locatetheengine-alternatorharnessattherearsideof

theenginecase(Figure12).

Note:Theengine-alternatorharnesshas2wireswith

singlesocketconnectors.

Figure12

1.Bulletconnectors(wire

harness)

2.Socketconnectors

(engine-alternator

harness)

2.Connectthe2bulletconnectorsofthewireharness

tothe2socketconnectorsoftheengine-alternator

harness(Figure12).

IdentifyingtheElectricalConnectors

•Usethe3-socketconnectorwheninstallingtheoptional

Wireless-HourMeterKit(Figure13andFigure14).

•Usethe2-socketconnectorlightharnessinterconnect

wheninstallingtheoptionalLEDLightKit(Figure13

andFigure14)

Figure13

800,1000,or1600SeriesMachine

1.2-socketconnector

(LED-lightharness

interconnect—usewith

theoptionalLEDLightKit)

3.10-socketconnector(light

switch)

2.3-socketconnector(hour

meter—usewiththe

optionalWirelessHour

MeterKit)

Figure14

1800or2100SeriesMachines

1.10-socketconnector(light

switch)

3.2-socketconnector

(LED-lightharness

interconnect—usewith

theoptionalLEDLightKit)

2.3-socketconnector(hour

meter—usewiththe

optionalWirelessHour

MeterKit)

InstallingtheLightSwitch(800,1000,

1600SeriesMachines)

1.Removetheknock-outplugatthetopleftareaforthe

console(AFigure15).

Figure15

1.Knock-outplug(console)3.10-socketconnector(wire

harness—LightKitand

HourMeterWireHarness

Kit)

2.2-positionrockerswitch

2.Pullupthe10-socketconnectorofthewireharness

fromthelightkitandhourmeterwireharnesskit

throughtheopeninginthecontrolpanel(Figure15).

3.Connectthe10-pinconnectorofthe2-positionrocker

switchintothe10-socketconnectorofthelightkitand

hourmeterkit(Figure15).

Note:Ensurethattheconnectorsarefullyseatedand

thelatchoftheconnectorssnaptogethersecurely.

4.Aligntheswitchsothatthenotchinthebodyofthe

switchistowardtheleftsideofthecontrolpanel

(Figure16).

Figure16

1.Opening(controlpanel)3.Notch(body—rocker

switch)

2.2-positionrockerswitch4.Leftsideofthecontrol

panel

5.Inserttheswitchintotheopeninginthecontrolpanel

untiltheswitchsnapssecurelyintothepanel(Figure

16).

InstallingtheLightSwitch(1800or

2100SeriesMachines)

1.Removetheplugfromtheopeningattheleftfaceof

thecontrolpanel(Figure17).

Figure17

1.Plug3.2-positionrockerswitch

2.Opening(controlpanel)4.10-socketconnector(wire

harness—LightKitand

HourMeterWireHarness

Kit)

2.Pullupthe10-socketconnectorofthewireharness

fromthelightkitandhourmeterwireharnesskit

throughtheopeninginthecontrolpanel(Figure17).

3.Connectthe10-pinconnectorofthe2-positionrocker

switchintothe10-socketconnectorofthelightkitand

hourmeterkit(Figure17).

Note:Ensurethattheconnectorsarefullyseatedand

thelatchoftheconnectorssnaptogethersecurely.

4.Aligntheswitchsothatthenotchinthebodyofthe

switchistowardthefrontofthecontrolpanel(Figure

18).

Figure18

1.Opening(controlpanel)3.Notch(body—rocker

switch)

2.2-positionrockerswitch4.Frontofthecontrolpanel

5.Inserttheswitchintotheopeninginthecontrolpanel

untiltheswitchsnapssecurelyintothepanel(Figure

18).

FinishingtheLEDLightand

WirelessHourMeterHarness

KitInstallation

NoPartsRequired

InstallingtheControl-PanelCover

(1800or2100SeriesMachines)

1.Alignthekey-holeslotinthecontrol-panelcoverover

thetractionandreeldriveengagementlever(Figure19).

Figure19

1.Tractionandreeldrive

engagementlever

3.Flange-headscrews(1/4

x1/2inch)

2.Key-holeslot

(control-panelcover)

4.Supportbracket(handle

bar)

2.Aligntheholesinthesideofthecontrol-panelcover

withtheholesinthesupportbracketforthehandle

bars(Figure19).

3.Installthecontrol-panelcovertothesupportbracket

withthe4ange-headscrews(1/4x1/2inch)thatyou

removedinstep1of2RemovingtheControl-Panel

Cover(1800or2100SeriesMachines)(page3).

4.Torquetheange-headscrewsto5.2to6.8N∙m(46

to60in-lb).

ConnectingtheSpark-PlugWire

Connectthespark-plugwiretotheterminalofthesparkplug

asshowninFigure2of1PreparingtheMachine(page2).

InstallingtheWireHarness

totheLEDLightKitand/or

WirelessHourMeterKit

NoPartsRequired

Procedure

•RefertotheinstallationinstructionsinyourLEDLight

KittoinstallthewireharnessfortheLEDlighttothe

wireharnessoftheLEDLightandWirelessHourMeter

HarnessKit.

•RefertotheinstallationinstructionsinthemyTurf™

WirelessHourmeterSystemreferenceguidetoinstallthe

hourmetertothewireharness.

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